Difference between revisions of "Nevermore Systems Descriptions"

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= ''S/V Nevermore'' Ship's System Descriptions =
+
This is an exhaustive list of Nevermore's various subsystems.
  
This document purports to be an exhaustive list of ''Nevermore'''s various subsystems,
+
= Rigging =
expressed technically.  Some sections document technical studies of some of the subsystems because we feel that other mariners will need the information sd they repair or enhance those subsystems.  Other sections herein document findings from technical work we've done, which give other workers a chance to double-check their mates' understanding of the systems, in addition to learning more about ''Nevermore'' themselves.
+
+
It'll become apparent to the reader that the document will be incomplete in many areas, and possibly too detailed in others.  Such readers are invited to become editors/researchers and fill in missing information and reorganize the info at hand.
+
  
  Editor's note:
+
== Standing Rigging ==
  * See [[Systems Description section numbering 26Dec07]] list of subsection names
+
    which include subsection numbering which we're going to remove 26Dec07.  We expect
+
    that this subsections list will become moot very soon.
+
 
+
  * This document is spun off Aleida's [http://home.att.net/~t-e.spettel/I_aleida_systems.htm Sub-System list] version 11June04.
+
  
== CONTENTS ==
+
'''Rig Dimensions:'''
  
== SUBSYSTEMS TO BE ADDED TO THIS DOCUMENT ==
+
* I:  47.00' (Height of the foretriangle, measured from the highest point of the sail attachment to the sheer line at the point abeam the mast. The point of sheer line is the intersection of the hull and deck)
 +
* J:  16.00' (Horizontal distance from forestay attachment point to front surface of mast)
 +
* P:  41.50' (Maximum hoist of mainsail, measured from lower edge of the upper mast band to the upper edge of the lower mast or upper surface of fixed boom)
 +
* E:  12.00' (Maximum foot length of the mainsail, measured from the after edge of the mast to the inner edge of the band on the boom; Nevermore doesn't have a band, so we say to measure from mast to mainsail clew.
 +
* Est. Forestay Len.:  49.65'
  
:* Traveller (where does this go? Running rigging?)
+
reference: [http://www.sailboatdata.com/VIEWRECORD.ASP?CLASS_ID=1826 sailboatdata.com]
:* Jib furler
+
  
== BOAT SYSTEMS ==
+
== Sails ==
  
=== standing and running rigging (including mast-partners) ===
+
Catalog of all sails as of 05jun10
 +
* Mainsail 1 (boat)
 +
* Mainsail 2 (missing)
 +
* Genoa ~160%, all-white (boat)
 +
* Genoa 124%, blue-trimmed (boat)
 +
* Working jib (100%?) (missing)
 +
* Storm jib (48%) (pavilion)
 +
* Trysail (pavilion)
 +
* Spinnaker (asymmetric) (boat)
  
==== * standing rigging  (including mast-partners) ====
+
=== Mainsail ===
 +
* Dedicated main halyard winch on starboard on mast
 +
* Jiffy (slab) reefing hooks on gooseneck, and dedicated reefing line winch on boom
 +
* 2 jiffy reefing cringles in leech; jiffy lines share the winch on boom with outhaul
 +
* Dutchman flaking system (Type A) model 40-3A [see Owner's Manual ([http://www.mvbinfo.com/images/sf_om_a.pdf PDF]) or [http://sailing.mit.edu/mediawiki/index.php/Nevermore_Documents Systems Man] reference]
 +
** uses 400-lb test monofilament line
 +
** 2-in dia circular disk fairleads on the sail and 1 2.5-in fairlead for the upper portion of the forward control line
 +
** halyard is 1/4" black line with cleat on port side of mast; NOTE: recommend that one crew lifts end of boom and another crew at mast tightens the halyard, rather than counting on the halyard to lift the boom
 +
* Traveller
 +
* Boomvang / preventer
 +
** as vang, block attaches to fitting at base of mast
 +
** as preventer in light air, block attaches to spinnaker toerail snatchblock attachment
 +
** for preventer in heavy air, use a dedicated line from end of boom to toerail amidhips toerail, or to bow cleat
  
==== * running rigging ==== 
+
=== Fore Sails ===
                      (do we want this header, since it's just a
+
* Large genoa: ~ 160%, all-white
                      nuisance to put sails in subheaders under
+
* Smaller genoa: 124% (LP = 9'10"), blue UV protection along the leech
                      it (which we didn't do, you'll notice)
+
* Working Jib: 100% (boltrope was too large on this sail.  It was taken to the sailmaker in 2009 to get a new lufftape.  Has not been seen since).
                    (Maybe if I could think of more things to
+
* Foresail furler:
                      list under standing rigging, I'd like to
+
** Assembly & Ops manual [[Image:Furlex 200S Furler.pdf|Seldén Furlex 200S]], also see [[http://sailing.mit.edu/mediawiki/index.php/Nevermore_Documents#Furler Docs-aboard List]]
                      have separate "standing" and "running" headers?)
+
** Operation:
* MAINSAIL
+
*** keep a little tension on furling line as sail is deployed, to minimize line overwraps in furler drum
** Dutchman furling system
+
*** keep a little tension on jibsheets while furling, to make a tight roll of sail on the forestay
** traveller
+
**** tension on furling line is considerable for first few turns of drumhowever, do not apply too much tension if furler sticks and never use winch handle to furl the jib
*** STATUS: the traveller didn't work well when we got the boat 2007We originally planned merely to re-rig its lines and the like.  Then we realized it's pretty bad in general: car doesn't translate easily; the car abrades the dodger; lines in the traveller get abraded by parts of it; lines don't run to cockpit freely, being fouled by dodger access cringles; etc.
+
* jib halyard winch: dedicated, port side of mast;  
**** (See [[Fix_traveller]] for an outline of the 2007-08 task to replace the traveller.)
+
** Operation:
**** (See [[2007_Traveler_Pictures]] for some snaps of the original (2007) traveller.)
+
*** The [[Nevermore_Documents#T37_OI|Owner's Instructions page 6]] directs that there be at least 2 turns of WIRE halyard, preferably 4, around the winch with foresails fully hoisted; and never should genoa halyard tension be taken on the rope halyard tail
** boomvang               
+
*** it follows from the above that we should not consider the deep grooving of the winch drum as being anomalous 
** preventer (for boom)   (haven't seen one aboard?)
+
*** it also follows that the wire-to-rope splice will be wrapped on the drum <br>(which ThomS was taught is NOT desired on most boats for integrity of the splice)
 +
* Storm jib
 +
* Trysail
 +
* Whisker pole: none
 +
 
 +
[[Image:Nevermore_spinnaker.jpg|right]]
 +
=== Spinnaker ===
 +
* Asymmetric (white with black perched raven)
 +
* Pole (telescoping aluminum) (at pavilion)  
 +
** fitting for topping lift, but not for downhaul
 +
** two mast rings. each off centerline of mast maybe 30-deg to port and to stbd
 +
** note that we have no reason to think pole was ever used with asymmetric
 +
 
 +
= Deck Hardware =
 +
 
 +
== Winches ==
 +
{| border="1" cellspacing="0" style="margin-left: 50px"
 +
|Winch # || Location || Lewmar Part # || Features  || Purpose
 +
|-
 +
| 1 ||  cockpit port || 48 ST || 2-speed self-tailing  || foresail sheet
 +
|-
 +
| 2  || cockpit stbd || 48 ST || 2-speed self-tailing  || foresail sheet
 +
|-
 +
| 3 || companionway port ||  16  || 2-speed <br>unusable self-tailing  || mainsheet
 +
|-
 +
| 4 || companionway stbd ||  8    || 1-speed <br>unusable self-tailing  || raise/lower centerboard
 +
|-
 +
| 5 || boom stbd    ||  8   || 1-speed                || mainsail reefing/outhaul
 +
|-
 +
| 6 || mast port    || 30    || 2-speed                || foresail halyards
 +
|-
 +
| 7 || mast stbd    || 16    || 2-speed                || main halyard
 +
|}
 
   
 
   
* FORESAIL
+
See [[Sys_Descript_WINCHES]] for more comments on maintaining the winches.
** Large genoa  (what size?)
+
** Small genoa  (what size?) (any head-/tack- pennants needed?)
+
** jib?
+
** furler (which is more a Standing Rigging thing, isn't it?)
+
** spinnaker (size? and its guy snatchblock, pole, pole uphaul? downhaul? sock)
+
** storm jib??
+
** storm trysail (main)?
+
  
=== Keel-Centerboard ===
+
== Port Cabin Vent ==
[[IMAGE:P1090806-keel_cb-6x5_72p10q.jpg|thumb=P1090806-keel cb-1x1 144p10q.jpg|right|Nevermore's Keel/Centerboard]]
+
  
The keel provides weight for righting moment, and also accommodates the slot for the centerboard.
+
== Starboard Cabin Vent ==
  
Note that we were told that there is a "box" inside the slot that can be unbolted so we can lower the centerboard out. We didn't see such a thing Fall '07.   
+
= Keel-Centerboard =
 +
 
 +
[[IMAGE:P1090806-keel_cb-6x5_72p10q.jpg|thumb=P1090806-keel cb-1x1 144p10q.jpg|right|Nevermore's Keel/Centerboard]]
 +
 
 +
The keel provides weight for righting moment, and also accommodates the slot for the centerboard. The centerboard is attached to the keel by a single hinge pin at the forward end of the centerboard slotThe centerboard pennant pulls the centerboard up (as opposed to pulling the centerboard down).
  
(See [[Nevermore Documents#T37_OI|Owner's Instructions]] pages 4, 5, 5A for rigging and adjusting the centerboard pennant and tag line, and pages 14, 15, 15A for replacing the pennant.)
 
 
 
TODO: find weights of keel and centerboard.
 
TODO: find weights of keel and centerboard.
TODO: find out possibilities for removing CB.
 
  
QUESTION: is there excessive play in the centerboard?  When hard on a tack with CB down, it vibrates.  It sounds semi-horrid to ThomS, but others say "that's normal..."
+
'''Maintenance'''
 +
 
 +
See [[Nevermore Documents#T37_OI|Owner's Instructions]] pages 4, 5, 5A for rigging and adjusting the centerboard pennant and tag line, and pages 14, 15, 15A for replacing the pennant.
  
 
'''Operation Hints:'''
 
'''Operation Hints:'''
* DO NOT let the pennant run free!  I.e., don't let the centerboard drop!
+
* Do not let the pennant run free!  I.e., don't let the centerboard drop!
 
* The instructions show how to place the block on the pennant so that the tag line will allow full upward position of the CB, and also allow full extension of the CB when the tag line is freed.
 
* The instructions show how to place the block on the pennant so that the tag line will allow full upward position of the CB, and also allow full extension of the CB when the tag line is freed.
* Simplistic guidelines for positioning might (i.e. just dreaming some up Feb08) be:
+
* Simplistic guidelines for deploying the centerboard:
** deploy down when on the wind
+
** deploy down when beating
 
** pull up when running
 
** pull up when running
** positioning too far up going to windward may give more lee helm  (CR moves backwards), and of course allows more leeway
+
** deploy down at mooring<!-- per MW -->
** positioning too far up going downwind may allow more yaw (or maybe not, if the sea's wavelength is just-so)
+
** keeping the centerboard down while backing improves steering control
** the more up it's positioned, the less drag the CB gives
+
** what else?
+
  
=== Ship's Machinery ===
+
= Ship's Machinery =
==== power train ====
+
== Power Train ==
 
+
=== Engine ===
===== engine =====
+
  
 
Identifying info from tag on engine:
 
Identifying info from tag on engine:
 
* model: Westerbeke 50
 
* model: Westerbeke 50
* ser #: 18P/830A/0247B911
+
* horsepower: 41 HP at 3200 RPM  (Note that our policy is 2000 RPM)
 +
* serial #: 18P/830A/0247B911
 
* spec : 18360 2.1  
 
* spec : 18360 2.1  
 
* date : November 1979 manufacture decoded from "0247B911" of serial number<br> (block #0247 per Svc Bul #132, or of engine per #242; date from "B911" )
 
* date : November 1979 manufacture decoded from "0247B911" of serial number<br> (block #0247 per Svc Bul #132, or of engine per #242; date from "B911" )
 
 
  
 
REFERENCES:
 
REFERENCES:
Line 94: Line 132:
 
** Westerbeke's [[Nevermore_Documents#ENG_PL|Parts List (ENG_PL)]]
 
** Westerbeke's [[Nevermore_Documents#ENG_PL|Parts List (ENG_PL)]]
 
** a link to the Parts List put on the web by an independent parts supplier
 
** a link to the Parts List put on the web by an independent parts supplier
* Tartan's [[Engine schematic dgm]] of 12-V DC circuitry which comes with the Engine
+
** Westerbeke contemporary [[http://www.westerbeke.com/productBrochures/w50_2.pdf sales brochure]] (1979)  (publication LP-1M 10/79)
** a Wiring Diagram of the circuitry on this schematic is in section Q of the Tech Manual
+
* Westerbeke Engine electrical system diagrams of 12-V DC circuitry, <br>from Technical Manual, Pub #23156, Ed. one June 1978, which we received with Nevermore
 +
** [[Engine schematic dgm]] page Q2
 +
** [[Engine wiring dgm]] page Q3
  
  
Line 102: Line 142:
 
:: Water Temp gauge
 
:: Water Temp gauge
 
::: * goes off left (cool) end with sender disconnected (good)
 
::: * goes off left (cool) end with sender disconnected (good)
::: * shows 360 ohm @ 100 deg, 25 ohm @ 230 deg
+
::: * sender shows 360 ohm @ 100 deg, 25 ohm @ 230 deg
 
:: Oil Pressure gauge
 
:: Oil Pressure gauge
 
::: * goes off left (0 psi) end with sender disconnected (good)
 
::: * goes off left (0 psi) end with sender disconnected (good)
 
:::    (but note: Calder p.288 says most O.P. gauges go to high reading)
 
:::    (but note: Calder p.288 says most O.P. gauges go to high reading)
 
::: * sender shows 460 ohm @ 0 psi, 44 ohm @ 50 psi, 0 ohm @ 80 psi
 
::: * sender shows 460 ohm @ 0 psi, 44 ohm @ 50 psi, 0 ohm @ 80 psi
: See Tech Letter #72 page V.4 Engine Manual  
+
: See Tech Letter #72 page V.4 of [[Nevermore_Documents#ENG_TM|Engine Tech Manual]]
 
:    "Gauges -vs- Senders non-Interchangeability"
 
:    "Gauges -vs- Senders non-Interchangeability"
 
::engine mfgr has used 4 different gauge mfgrs for WT & OP, and each  
 
::engine mfgr has used 4 different gauge mfgrs for WT & OP, and each  
 
::requires sender by same mfgr; diagrams are given for configs of  
 
::requires sender by same mfgr; diagrams are given for configs of  
::connections for each kind of gauge gauge.
+
::connections for each manufacturer of gauge.
 
:TODO: define here which make of gauges we have (so tested above),
 
:TODO: define here which make of gauges we have (so tested above),
 
::      and (a) mention it in the 2 sets of resistance readings above,
 
::      and (a) mention it in the 2 sets of resistance readings above,
 
::      and (b) annotate Engine Manual
 
::      and (b) annotate Engine Manual
  
===== transmission =====
+
=== Transmission ===
  
 
: * Appears to be a "Short Profile Sailing Gear" transmission, HBW Model 10
 
: * Appears to be a "Short Profile Sailing Gear" transmission, HBW Model 10
Line 123: Line 163:
 
::      then getting the 5, 10 or 20 size from title in [http://www.marinedieseldirect.com/catalogs/catalog_group.php?owner=goodoldboat&page_ident=23157-234-235&model=50&manufacturer=Westerbeke&title=Short%20Profile%20Sailing%20Gear%20-%20Model%2010&quant_position=&catalog=23157&printparts=&printservice=&printoperators=&comment1= |Parts List])
 
::      then getting the 5, 10 or 20 size from title in [http://www.marinedieseldirect.com/catalogs/catalog_group.php?owner=goodoldboat&page_ident=23157-234-235&model=50&manufacturer=Westerbeke&title=Short%20Profile%20Sailing%20Gear%20-%20Model%2010&quant_position=&catalog=23157&printparts=&printservice=&printoperators=&comment1= |Parts List])
  
: * Type of transmission fluid: ATF type A, or Dextron II
+
: * Type of transmission fluid: ATF type A, or Dexron II (per Engine Manual; Dexron III o.k. (per Hansen Marine)
 
: * fluid quantity (for Model 10): 0.6 litre
 
: * fluid quantity (for Model 10): 0.6 litre
  
===== drive shaft, coupler, stuffing box =====
+
=== Drive Shaft, Coupler, Stuffing Box ===
  
  
===== propeller =====
+
=== Propeller ===
  
 
[[IMAGE:P1090820-8x6-72p6q.jpg|thumb=P1090820-1p3x1-72p.jpg|Prop, Cutlass, Zincs]] [[IMAGE:P1090887-8x6-72p6q.jpg|thumb=P1090887-1x1o3-72p6q.jpg|Prop]]  
 
[[IMAGE:P1090820-8x6-72p6q.jpg|thumb=P1090820-1p3x1-72p.jpg|Prop, Cutlass, Zincs]] [[IMAGE:P1090887-8x6-72p6q.jpg|thumb=P1090887-1x1o3-72p6q.jpg|Prop]]  
  
The prop we got on Nevermore is fixed, 2-bladed. Size & pitch are unknown.
+
The prop on Nevermore is fixed, 2-bladed, diameter approx 15-1/2 inch tip-to-tip.
 +
 
 +
Note: the original standard prop was 16-inch fixed two blades [per www.practical-sailor.com Apr 2009 p.14]
  
 
TODO:  
 
TODO:  
Line 139: Line 181:
 
* look for a cutlass bearing model number or other info aboard
 
* look for a cutlass bearing model number or other info aboard
 
* can we measure pitch?   
 
* can we measure pitch?   
* measure shaft diameter (to replace zincs) 
 
** [Thom measured shaft just a little less than 1.5 inch, with dopey micrometer] 
 
 
* mark shaft inside the boat for vertical position of blades
 
* mark shaft inside the boat for vertical position of blades
  
 
Note that aboard is a datasheet for a VARIABLE prop.  We think it is for a 2-bladed prop too.  A brochure says "Martec low drag propeller."  And a 1985 (I think) application for a racing handicap listed Nevermore as having a variable prop. we assume this IMS handicap application was associated with the 1985 Bermuda race.
 
Note that aboard is a datasheet for a VARIABLE prop.  We think it is for a 2-bladed prop too.  A brochure says "Martec low drag propeller."  And a 1985 (I think) application for a racing handicap listed Nevermore as having a variable prop. we assume this IMS handicap application was associated with the 1985 Bermuda race.
  
==== steering & binnacle ====
+
== Steering & Binnacle ==
===== Wheel, drive & quadrant mechanism, rudder-post =====
+
=== Wheel, Drive & Quadrant Mechanism, Rudder-Post ===
  
: Per [[Nevermore_Documents#T37_OI|Owner's manual]] page 8, the Tartan-37 is equipped with an Edson Radial Drive pedestal steering system.
+
Per [[Nevermore_Documents#T37_OI|Owner's manual]] page 8, the Tartan-37 is equipped with an Edson Radial Drive pedestal steering system.
  
: The "Information on maintenance ... included elsewhere in this manual" can't be found [ThomS Feb08].
+
The "Information on maintenance ... included elsewhere in this manual" can't be found [ThomS Feb08].
  
: TODO: Enter model numbers herein, and see if any ref material is on web.
+
The "quadrant" is properly a "wheel" at the rudderhead [per Calder]; let's call it the "quadrant" unless talking to e.g. boatyard folk who know the difference; might have to say "rudderhead wheel" do distinguish it from the [steering] "wheel".
  
===== emergency tiller =====
+
TODO: Enter model numbers herein, and see if any ref material is on web.
: (See [[Nevermore_Documents#T37_OI|Owner's manual]] page 8, STEERING)
+
 
 +
 
 +
=== Emergency Tiller ===
 +
See [[Nevermore_Documents#T37_OI|Owner's manual]] page 8, STEERING
 
   
 
   
:* The emergency tiller comes in two pieces. 
+
The tiller handle, a straight aluminum tube, is stored in the stern lazarette for immediate use.
:**  One piece fits inside the rudder post, and may be left there.
+
:*** TODO: check that Nevermore's tiller piece is in the rudder post.
+
:** The tiller handle, an aluminum tube, should be stored in the lazarette for immediate use.
+
:* The emergency tiller doesn't allow as much rudder angle as the wheel, and force on the tiller can be considerable.
+
:* Emergency steering may be easier with the wheel removed.
+
:** The nut should be tried regularly to make sure it can quickly be undone in an emergency.
+
  
: Thoughts:
+
A bent tube, also a part of the emergency tiller, is left slid over the rudder post to accommodate the tiller handle.
:* The rudder can fail when something jams in the steering quadrant.
+
:** In which case, the tiller may not steer the boat.
+
:*** One might mentally rehearse using the emergency tiller to work the jam free.
+
:** While responding quickly and resolutely, no crew should take chances at getting caught in the cabling or chains while unjamming the cables/quadrant.
+
:** One might mentally rehearse the sound signals for Vessel Not Under Command before needing the signal.
+
:* One might rehearse on the water what the emergency tiller feels like when used with the rudder NOT jammed, to have an idea of whether it IS jammed when the steering breaks, since it usually requires a lot of force even when the steering is NOT jammed.
+
  
===== Autopilot =====
+
The emergency tiller doesn't allow as much rudder angle as the wheel, and force on the tiller can be considerable.
: According to the Autopilot [[Nevermore_Documents#Autopilot|manual]] page 8, a basic autopilot system consists of:
+
:* Control Unit (AP11)
+
:** located on port cockpit combing in driver's seat
+
:* Junction Unit (J3000X or J300X)
+
:** located on fuel tank bulkhead behind nav station seat
+
:* Drive Unit (no model # page 8, RPU80/RPU180 per diagram page 9)
+
:** located to port of steering quadrant in stern lazaret, attaches to underside of quadrant
+
:* Fluxgate Compass (RFC35)
+
:** located behind port settee, forward face of panel of cabinet above nav station
+
:*** TODO: verify exactly where it's located (note: we thought (Fall '07) that it is part of RADAR system)
+
:*** hint at possible AutoPilot AND radar use: p.12 Rate compass: improves performance of BOTH systems 
+
:* Rudder Feedback Unit (RF300)
+
:** location: probably is the unit aft of steering quadrant, a little stbd of centerline; attaches to top of quadrant
+
:* power feed from ship's 12V subsystem
+
:** switch #2 observed on vertical set of [[Nav station switches]] (we didn't trace this circuit to the system (Fall '07))
+
  
STATUS: (Fall 07):
+
Emergency steering may be easier, or at least less awkward, with the wheel removed.
* we never tried to operate it
+
* saw NO current load when AUTO PILOT circuit breaker was turned ON;
+
* expected to see a stand-by current, but it MAY have been too small to observe <br> since AP11 Control Unit max current < 1/2 amp when ON and illumination fully on
+
* we never turned the system on at control unit
+
  
==== bilge pumps ====
+
The rudder can jam if something falls into the steering quadrant.  In this case, neither the wheel nor the tiller will function.
===== Electric Bilge Pump =====
+
 
 +
=== Autopilot ===
 +
 
 +
According to the Autopilot [[Nevermore_Documents#Autopilot|manual]] page 8, a basic autopilot system consists of:
 +
* Control Unit (AP11)
 +
** located on port cockpit combing in driver's seat
 +
* Junction Unit (J3000X)
 +
** located on fuel tank bulkhead behind nav station seat
 +
* Drive Unit (no model # page 8, RPU80/RPU180 per diagram page 9)
 +
** located to port of steering quadrant in stern lazaret, attaches to underside of quadrant
 +
* Fluxgate Compass (RFC35) (Serial No.: 13134E02)
 +
** located behind port settee, just forward of nav station.
 +
** front of compass is facing stern so it needs offset correction of 180 degrees during system setup.
 +
* Rudder actuator (is this "Reversible pump RPU80 or 160" listed in the manual?
 +
** location: port quarter, attached to rudder quadrant
 +
* Rudder Feedback Unit (RF300)
 +
** location: aft of steering quadrant, a little stbd of centerline; attaches to top of quadrant
 +
* Course Detector Interface (CD135) (didn't see one; is this optional?)
 +
* Rate Compass (RFC35R) (didn't see one; is this optional?)
 +
* power feed from ship's 12V subsystem
 +
** switch #2 observed on vertical set of [[Nav station switches]] (we did <u>not</u> trace this circuit to the system (Fall '07))
 +
 
 +
STATUS:
 +
* Fall '07:
 +
** we never tried to operate it
 +
** saw NO current load when AUTO PILOT circuit breaker was turned ON;
 +
** expected to see a stand-by current, but it MAY have been too small to observe since AP11 Control Unit max current < 1/2 amp when ON and illumination fully on
 +
* Spring '08:
 +
** turning system ON at steering station Control Unit didn't seem to activate anything
 +
** removed actuator from rudderhead wheel because unit is frozen and steering was jammed
 +
 
 +
== Bilge Pumps ==
 +
=== Electric Bilge Pump ===
 +
 
 +
[[Image:BilgepumpCircuit.gif|thumb=BilgepumpCircuit_thumb.png|right|Nevermore Bilge Pump Circuit Schematic]]
  
 
'''Jabsco Water Puppy''' (Model 18660-0121).   
 
'''Jabsco Water Puppy''' (Model 18660-0121).   
  
Specs:
+
'''Specifications:'''
{| border="1" cellspacing="0" style="margin: 10px"
+
{| border="0" cellspacing="0" style="margin-left: 10px"
 
|Body ||  Bronze   
 
|Body ||  Bronze   
 
|-
 
|-
Line 222: Line 268:
 
More information can be found in the [http://www.jabsco.com/files/18660_us_puppy.pdf Jabsco Water Puppy Technical Data Sheet]
 
More information can be found in the [http://www.jabsco.com/files/18660_us_puppy.pdf Jabsco Water Puppy Technical Data Sheet]
  
This pump is mounted on the port side of the stern lazarette.  A white, corregated plastic ("Bilge-flex"), 3/4" I.D. hose leads from the bilge to the pump.  A white, corregated plastic, 5/8" I.D. hose leads from the pump to a through-hull port on the starboard side near the stern.  Note that this is the same port used by the manual bilge pump.
+
This pump is mounted on the port side of the stern lazarette.  A white, corregated plastic ("Bilge-flex"), 3/4" I.D. hose leads from the bilge to the pump.  A white, corregated plastic, 5/8" I.D. hose leads from the pump to a through-hull port on the starboard side near the stern.  Note that this is the same through-hull fitting used by the manual bilge pump.
  
[[Image:BilgepumpCircuit.gif]]
+
The bilge pump is wired directly from battery #1 to the 3-way switch on the nav station breaker panel.  The up position manually turns on the pump.  The down position puts the pump in automatic mode.  When in automatic mode, a "float switch" will turn on the pump when water level in the bilge rises.  A 15-amp fuse is inline with the positive lead from battery #1.  The yellow rubber fuse holder for this fuse is strapped to the wiring harness that runs directly above battery #1.
  
The bilge pump is wired directly from battery #1 to the 3-way switch on the nav station breaker panel.  The up position manually turns on the pump.  The down position puts the pump in automatic mode, in which a "float switch" will turn on the pump when water level in the bilge rises.  A 15-amp fuse is inline with the positive lead from battery #1.  The yellow rubber fuse holder for this fuse is strapped to the wiring harness that runs directly above battery #1.
+
{| border="1" cellspacing="0" style="margin: 10px" cellpadding="2"
 +
|+'''Bilge Pump Switch Operation'''
 +
| UP || '''manual:''' pump runs continuously
 +
|-
 +
| CENTER || '''off:''' pump never runs       
 +
|-
 +
| DOWN || '''automatic:''' pump runs when bilge water is more than 4 inches deep
  
Also see [[Nav_station_switches|Bilge pump 3-way toggle switch]] table for an outline description of the above paragraph.
+
|}
  
The '''float switch''' (which doesn't actualy float) for the bilge pump is located behind the aft-most panel above the port bench in the cabin (just forward of the nav station).  An orange hockey-puck-sized rubber cover surrounds a microswitch which is affixed to a rubber diaphram.  A black plastic air tube runs from the diaphram to a plastic air bell in the bilge.  Rising water in the bilge will increase air pressure in the tube and activate the switch.
+
The electrical '''float switch''' (which doesn't actualy float) for the bilge pump is a Jabsco 59400 series  [http://www.jabsco.com/products/marine/bilge_pumping_systems/bilge_system_accessories/vacuum_switch_copy_4732_series/iid_4784/index.htm Hydro Air Bilge Switch].  It is located behind the aft-most panel above the port bench in the cabin (just forward of the nav station).  A black plastic air tube runs from the switch to a plastic air bell mounted in the bilge.  Rising water in the bilge will increase air pressure in the tube and activate the switch.
  
As of 9/3/2007, the switch is not sensitive enough to be activated by 6 inches of water.
+
More information can be found in the [http://www.jabsco.com/files/59400_switch.pdf Jabsco Hydro Air Switch Operation Manual].
Deeper water might activate the pump, but the required depth is unknown.
+
A newer model float switch (Jabsco Hydro Air Bilge Switch) will be ordered.
+
Old switch probably Licon Switch 11-330071 10-amp (per Thom scruffy note).
+
  
===== Manual Bilge Pump =====
+
=== Manual Bilge Pump ===
  
 
This pump is mounted on stern lazaret to starboard of steering position.
 
This pump is mounted on stern lazaret to starboard of steering position.
Line 247: Line 296:
 
'''TODO:''' define model number, capacity, etc., of pump.
 
'''TODO:''' define model number, capacity, etc., of pump.
  
==== head ====
 
  
[[Image:Blackwater.gif|thumb=Blackwater_thumb.gif|right|Nevermore Blackwater Plumbing Schematic]]
+
== Head ==
  
Nevermore is equipped with a standard marine toilet and a plastic holding tank.  It is classified as a "Type III Marine Sanitation Device", which means that the waste is not treated, it is simply stored inside the holding tank until it can be pumped out.  Note that there is no way to pump out the holding tank from the boat; the waste must be sucked out of the holding tank through the "waste" deck fitting.
+
Nevermore is equipped with a standard marine toilet and a plastic holding tank.  It is a Jabsco Model 29120-2000 Manual Toilet.  It is classified as a "Type III Marine Sanitation Device", which means that the waste is not treated, it is simply stored inside the holding tank until it can be pumped out.  Waste can be pumped out dockside via the opening on deck, or overboard using the manual pump when more than 3 miles from shore.
  
 
The yellow handled seacock under the sink in the head allows seawater to be pumped into the toilet bowl.  This seacock also serves as a scupper for the sink.
 
The yellow handled seacock under the sink in the head allows seawater to be pumped into the toilet bowl.  This seacock also serves as a scupper for the sink.
  
If the flush valve next to the hand pump is in the "flush" position (vertical), then seawater will be pumped into the bowl when the the hand pump is operated.  If the flush valve is in the "pump dry" position (horizontal and to port), then no seawater will be added to the bowl during pumping.
+
If the flush valve next to the hand pump is in the "flush" position (vertical), then seawater will be pumped into the bowl when the the hand pump is operated.  If the flush valve is in the "pump dry" position (about 10 degrees below horizontal and to port), then no seawater will be added to the bowl during pumping.
  
The hand pump simulateously pumps seawater into the bowl (if the flush valve is open) and waste out of the bowl.  The waste is pumped through about 15 feet of 2" O.D. hose, which includes an anti-siphon loop.  After the loop, the waste goes into a plastic Y-valve with a blue handle that is under the sink basin.  If you can read the words "to tank" on the blue handle, then the waste is being pumped into the holding tank under the port side V-berthIf you can read the word "overboard" on the blue handle, then waste is being routed to the large bronze seacock.
+
The hand pump simultaneously pumps seawater into the bowl (if the flush valve is open) and waste out of the bowl.  Waste is pumped to the holding tank.  The holding tank has a volume of 17 gallons.
  
During normal operation of the vessel, the Y-valve should be in the "To Tank" position and the large bronze seacock should be closed.
+
The holding tank has three hoses: a 2" inlet, a 2" outlet, and a vent hose.  The vent hose leads to the deck.  The outlet hose leads to a Y valve.  One side of the Y leads to the pump out port on deck.  The other side of the Y leads to the sewage out thru-hull, via an anti-siphon valve.
  
Three hoses go from the holding tank up to the port side deck.  A 2" diameter hose goes to the pumpout port on the deck (labeled "Waste").  A 1" diameter hose goes to a water inlet port next to the pumpout port.  This inlet has garden hose threads and can be used to facilitate flushing out the holding tank.  Another 1" diameter hose goes from the top of the holding tank to an air vent on the upper topsides, just below the pumpout port.
+
There is a vestigial hose remaining from the deck.  This hose was used to flush the holding tank with freshwater from a dockside hoseIt is no longer attached, and the deck fitting should not be used.
  
==== ice box ====
+
'''Maintenance:'''
 +
* periodically flush the holding tank and hoses with fresh or salt water
 +
* tighten pump packing nut as appropriate to reduce leakage at the handle
 +
* replace pump seals and gaskets every 2 years or so
 +
* use head conditioner during winter to reduce holding tank odors
 +
* ensure that hoses do not retain any sewage during boat storage
  
This writer hasn't checked out the ice box, but has tripped across various info here-'n'-there [ThomS Feb08]:
+
'''Jabsco Technical Manual''': [[Image:Jabsco 29090 29120 toilets 0406 data sheet.pdf]]
  
* The ice box part will obviously use ice for cooling.
+
== Ice Box ==
** QUES: where does the melting ice drain to. 
+
*** We know that it does NOT drain to the "sump" discussed [[Nevermore_Documents#T37_OI|Owners Manual]] page 11
+
** QUES: where should the ice be put (esp. given that maybe its "classic" ice box functionality will be modified by the fact that it's also a refrigerator.
+
* The ice box is also a refrigerator.
+
** there's a compressor unit mounted high up in starboard lazarette; probably on forward bulkhead, but maybe on hull (sorry, don't remember)
+
**  the compressor probably doesn't work, or is burned out, or there's a switch local to the ice box, or wiring is removed, based on test Fall '07 by turning on the REFRIGERATION switch on main switch panel and observing that NO current was indicated on the main switch panel ammeter.
+
  
STATUS: (as commented above): not sure if has "classic" ice holder; not sure where ice melt drains; refrigeration indicates NO electrical battery use implying another switch, or something burned out or disconnected.
+
The Alder/Barbour ice box system is cooled by ice or by DC refrigerating system.  There are two levels in the cooler, separated by a wood lattice.  Water from the ice box drains to the bilge.  The refrigeration system has two parts, a compressor (mounted in the starboard lazarette) and an evaporator (located in the ice box).  The thermostat is located in the back (outboard) part of the ice box.
  
==== Stove ====
+
The ice box is mentioned in the [[Nevermore_Documents#T37_OI|Owners Manual]] page 11.
  
See [[Nevermore_Documents#T37_OI|T37 Owner's Instructions]] pages 16-17 for operation of the stove.
+
STATUS: as of 07 Mar 2010, both the compressor and the thermostat have been removed from the boat.
  
SAFETY COMMENTS:
+
'''TODO:''' record volume of ice box
 +
 
 +
=== Compressor ===
 +
 
 +
'''Danfoss''' BD2,5 102N3111
 +
 
 +
== Stove ==
 +
[[Image:NevermoreStoveShutoff.png|thumb=NevermoreStoveShutoff_thumb.png|right|Nevermore Stove]]
 +
 
 +
[[Image:NevermoreStove.png|thumb=NevermoreStove_thumb.png|right|Nevermore Stove Shutoff]]
 +
 
 +
There is an alcohol stove/oven in the galley.  The master shutoff is located just to port of the sink (next to the stairway).  The unit is gimbaled for use underway, and there are clamps to keep pots positioned on the stove over the burners.
 +
 
 +
See [[Nevermore_Documents#T37_OI|T37 Owner's Instructions]] pages 16-17 for operation of the stove.
  
 
Based on experiences on ''Aleida'' with the same kind of stove, a few items of these instructions should be highlighted.
 
Based on experiences on ''Aleida'' with the same kind of stove, a few items of these instructions should be highlighted.
  
* The statement that "the gas is burned in much the same manner as in a home has stove" is literally true, but somewhat misleading because it might imply that one turns on the gas, lights the stove, and is ready to cook.  However, the steps 7, 8, 9, and part of 10 -- which comprise turning on the gas and lighting the stove, imply a more complicated situation, and with good reason.
+
* The statement that "the gas is burned in much the same manner as in a home gas stove" is literally true, but somewhat misleading because it might imply that one turns on the gas, lights the stove, and is ready to cook.  However, the steps 7, 8, 9, and part of 10 -- which comprise turning on the fuel [not yet a gas] and lighting the stove, imply a more complicated situation, and with good reason.
  
* Especially step 7 -- wherein we get some alcohol into the lower part of the burner -- is important to get right.  We can suggest looking in the burner with a flashlight as the valve is turned on to "watch the alcohol flowing into the little pan," to make SURE not to get too much fuel in the little cup.  Maybe the "one turn" on is an excessive amount to turn the valve on, unless the stove hasn't been used for awhile.  [At least one Aleida skipper found it IMPOSSIBLE to describe what's needed without a demonstration...
+
* Especially step 7 -- wherein we get some alcohol into the lower part of the burner -- is important to get right.  We can suggest looking in the burner with a flashlight as the valve is turned on to "watch the alcohol flowing into the little pan," to make SURE not to get too much fuel in the little cup.  Maybe the "one turn" on is an excessive amount to turn the valve on, unless the stove hasn't been used for awhile.  In fact, with the valve open about 1/3 to 1/2 turn, as soon as you see any alcohol appear in the pan it'll be almost too much by the time you close the valve.
  
* Part of the instructions in step 8 include "if the flames are licking at the overhead, ... extinguish with water."  Think about it: if you're gonna boil some water anyway, why not draw it BEFORE your first times at lighting the stove.
+
* Part of the instructions in step 8 include "if the flames are licking at the overhead, ... extinguish with water."  So think about it: if you're gonna boil some water anyway, why not draw it BEFORE your first times at lighting the stove.
  
* We note that step 11's order of turn-off (master shut-off valve first, then burner valve) may be different from instructions in the paperwork that came with the stove, and was not used on Aleida as far as I [ThomS] knows.  However, it does give a more safe condition for the stove when it isn't being used, purging pressure from the fuel line.
+
* We note that step 11's order of turn-off (master shut-off valve first, then burner valve) may be different from instructions in the paperwork that came with the stove, and was not used on Aleida as far as I [ThomS] knows.  However, it does give a more safe condition for the stove when it isn't being used, by purging pressure from the fuel line before turning off the master shut-off valve.
  
==== Fresh Water System ====
+
'''Maintenance:'''
 +
* clean stove top and oven after each use
 +
* Clean out any spillage under the burners if a cooking utinsil overflows, after the burners cool.
 +
* periodically flush and clean the alcohol tank
  
Page 10 of the [[Nevermore_Documents#T37_OI|T37 Owner's manual]] describes operation and maintenance of the fresh water system; however, the system has been changed, especially concerning filling the tanks, as mentioned later below.
+
== Fresh Water System ==
 +
 
 +
Page 10 of the [[Nevermore_Documents#T37_OI|T37 Owner's manual]] describes operation and maintenance of the fresh water system.  The freshwater system has been modified, especially concerning filling the tanks, as mentioned later below. Nearly the entire freshwater system was replaced in August 2008.
 +
 
 +
[[Image:NevermoreFreshwaterDiagram.png|thumb=NevermoreFWD_thumb.png|right|Nevermore Freshwater Schematic]]
  
 
The fresh water system is supplied by 2 tanks, a 30-gallon tank on the port side, and a 60-gallon tank on the starboard side.  Each tank has 2 inspection ports which are easily accessed through the lower berth/bench on either side of the main cabin.
 
The fresh water system is supplied by 2 tanks, a 30-gallon tank on the port side, and a 60-gallon tank on the starboard side.  Each tank has 2 inspection ports which are easily accessed through the lower berth/bench on either side of the main cabin.
Line 301: Line 368:
 
Valves under the cabin floor connect the two tanks.  Either tank can supply water to the ship's fresh-water system, or both tanks can be linked together.
 
Valves under the cabin floor connect the two tanks.  Either tank can supply water to the ship's fresh-water system, or both tanks can be linked together.
  
There are two fill fittings on the starboard deck, one for each tank, while the original configuration had only ONE fill fitting.  Nevermore's copy of the Owner's manual has been marked up to indicate how to fill both tanks (the original configuration required filling the port tank through the starboard tank.)
+
There are two fill fittings on the starboard deck; the forward fill fitting fills the port tank, and the aft fitting fills the starboard tank.
  
Note the admonition (also on page 10, in the "HOT WATER" section) that the fresh-water pump should be ON while heating water using 110-volt shore powerThe water is usually warmed by the engine's fresh-water cooling water; this does not require the pump to remain ON; there's no control to turn this heating on or off.
+
The original configuration had only ONE fill fittingNevermore's copy of the [[Nevermore Documents#T37_OI|owner's manual]] has been marked up to indicate how to fill both tanks (the original configuration required filling the port tank through the starboard tank.
  
[[Image:freshwater-system.png|Freshwater System Schematic]]
+
Note the admonition (also on page 10, in the "HOT WATER" section) that the fresh-water pump should be ON while heating water using 110-volt shore power.  The water is usually warmed by the engine's fresh-water cooling water.  Heating water in this way does not require the pump to remain ON.  In fact, there is no control to turn heating from the engine on or off.
  
(this is a rough diagram - just testing my ability to upload images to the wiki)
+
This [[Nevermore_freshwater_system|rough sketch]] of the water system was used (2007-08) to replace all the freshwater hoses; it indicates all associated devices and parts, and indicates their interconnections.
  
===== Fresh Water Pump =====
+
'''Maintentance:'''
 +
* when underway, do not open both freshwater tank valves
 +
 
 +
 
 +
=== Fresh Water Pump ===
 
[[Image:Waterpump.jpg|thumb=Waterpump_thumb.jpg|right|Nevermore Water Pressure Pump]]
 
[[Image:Waterpump.jpg|thumb=Waterpump_thumb.jpg|right|Nevermore Water Pressure Pump]]
  
 
'''Jabsco Par-Max 3.0''' (Model 31395-3000).   
 
'''Jabsco Par-Max 3.0''' (Model 31395-3000).   
  
Specs:
+
'''Specifications:'''
{| border="1" cellspacing="0" style="margin: 10px"
+
{| border="0" cellspacing="0" style="margin-left: 10px"
 
|Voltage  || 12 Vdc   
 
|Voltage  || 12 Vdc   
 
|-
 
|-
Line 333: Line 404:
 
The water pressure pump is located just forward of the starboard tank, under the lower berth.  Diaphram design allows pump to run dry without damage.  Internal pressure sensor stops the pump when working pressure is acheived.
 
The water pressure pump is located just forward of the starboard tank, under the lower berth.  Diaphram design allows pump to run dry without damage.  Internal pressure sensor stops the pump when working pressure is acheived.
  
===== Fresh Water Strainer =====
+
The freshwater pump was purchased and installed Summer 2008.
 +
 
 +
'''Maintentance:'''
 +
* do not run the pump when tanks are empty or supply valves are closed
 +
* drain completely in winter to avoid freezing
 +
 
 +
 
 +
=== Fresh Water Strainer ===
 
[[Image:Pumpgard.jpg|thumb=Pumpgard_thumb.jpg|right|Nevermore Fresh Water Strainer and Accumulation Tank]]
 
[[Image:Pumpgard.jpg|thumb=Pumpgard_thumb.jpg|right|Nevermore Fresh Water Strainer and Accumulation Tank]]
  
 
'''Jabsco Pumpgard''' (Model 36400-0000)
 
'''Jabsco Pumpgard''' (Model 36400-0000)
  
Water from one or both tanks is filtered by a steel screen strainer  which is inline just before the water pump.
+
Water from one or both tanks is filtered by a steel screen strainer  which is inline just before the water pump.  The strainer can be cleaned by unscrewing the plastic cover from the top, removing the cylindrical screen, and rinsing it out with fresh water.
  
The strainer can be cleaned by unscrewing the plastic cover from the top, removing the cylindrical screen, and rinsing it out with fresh water.
+
The strainer was purchased and installed Summer 2008.
  
=== Ship's Electrical Subsystems  ===
+
'''Maintenance:'''
 +
* periodically clean filter if clogged
  
  
==== 12-Volt DC ====
+
=== Fresh Water Accumulator ===
 +
[[Image:NevermoreFreshwaterAccumulator.jpg|thumb=NevermoreFreshwaterAccumulator_thumb.jpg|right|Nevermore Fresh Water Accumulator]]
  
===== Switch Panel at Nav Station =====
+
'''Shurflo''' (Model 182-200)
 +
 
 +
There is an accumulator downstream from the pump that minimizes water hammer and reduced pump cycling.
 +
 
 +
The accumulator was purchased and installed Summer 2008.
 +
 
 +
'''Specifications:'''
 +
{| border="0" cellspacing="0" style="margin-left: 10px"
 +
|Serial Number ||  719898
 +
|-
 +
|Pressure || 30 psi
 +
|-
 +
|Manufacture Date || July 2008
 +
|}
 +
 
 +
 
 +
=== Water Heater ===
 +
[[Image:NevermoreWaterHeater.jpg|thumb=NevermoreWaterHeater_thumb.jpg|right|Nevermore Fresh Water Heater]]
 +
 
 +
There is a water heater located beneath the cockpit floor in the center of the boat.  Water is heated by engine coolant and/or 100V AC.
 +
 
 +
The water heater was installed by (barely) fitting it through the engine access panels on the port side of the engine, via the navigation berth.  It will not fit through the starboard lazarette opening.
 +
 
 +
This unit was purchased and installed Spring 2008.
 +
 
 +
'''Raritan 1700''' 12-gallon, 120V heater, Model #171211
 +
 
 +
'''Specifications:'''
 +
{| border="0" cellspacing="0" style="margin-left: 10px"
 +
|Electrical Recovery Rate  || 13 gallons (49.2 liters) per hour
 +
|-
 +
|Maximum Operating Pressure || Tank: rated at 150 psi (1034kPa)<br>Pressure Valve: 50 psi (345kPa)
 +
|-
 +
|Current Draw ||  10 amps (120V AC)
 +
|-
 +
|Circuit Breaker || 15 amps
 +
|-
 +
|Thermostat || Adjustable; Factory Set to 120°F (49°C)
 +
|-
 +
|Anode || Magnesium
 +
|-
 +
|Dimensions || ?
 +
|}
 +
 
 +
[http://sailing.mit.edu/wikiupload/7/73/Waterheater_manual.pdf Raritan Water Heater Manual]
 +
 
 +
'''Maintenance:'''
 +
* the magnesium anode should be checked once per year; see more info in [[Systems_Descriptions#Anode in Water Heater | Anti-Electrolysis ]] section
 +
 
 +
= Ship's Electrical Subsystems  =
 +
 
 +
The 12-volt DC wiring circuits and the 110-volt AC circuits are functionally and electrically isolated from one another, except for the 12-volt battery charger which is powered by 110-volt AC shore power.  DC-to-AC ground isolation must be performed within the charger.
 +
 
 +
The [[Tartan_ships_schematic|Tartan 37 wiring diagram]] provided in the [[Nevermore Documents#T37_OI|Owner's Instructions]]  can be used as a <u>general</u> guide to Nevermore wiring.  However, this Oct 1976 drawing is different from the 1980 as-built configuration as we deduce it, as discussed in comments to the wiring diagram.
 +
 
 +
The as-received (2007) configuration of wiring will be discussed in
 +
sections for [[Systems Descriptions#12-Volt DC|12-V DC]] and the subsection
 +
[[Systems Descriptions#120-V AC Battery Charger|battery charger]], and in section
 +
[[Systems Descriptions#120-volt AC|120-V AC]] below. 
 +
 
 +
 
 +
== 12-Volt DC ==
 +
=== Switch Panel at Nav Station ===
 
[[Image:Switchpanel1.jpg|thumb=Switchpanel1_thumb.jpg|right|Meters, Bilge Pump Switch and Main Switch Panel]]
 
[[Image:Switchpanel1.jpg|thumb=Switchpanel1_thumb.jpg|right|Meters, Bilge Pump Switch and Main Switch Panel]]
  
 
The switch panel above the nav table is organized into groups
 
The switch panel above the nav table is organized into groups
 
of controls including (from left to right):
 
of controls including (from left to right):
 
+
<br>
# Meters for battery voltage and current
+
# Meters for battery voltage and current (analog)
# Electric Bilge Pump Switch
+
# Electric Bilge Pump Switch (switch #01)
 
# Main Switch Sub-Panel - two horizontal rows of 6 switches or switch/breaker combination
 
# Main Switch Sub-Panel - two horizontal rows of 6 switches or switch/breaker combination
## top row has 6 switch/breaker devices
+
## top row has 6 switch/breaker devices (switches #11 - 16) <br>note that switch #11 is a "master" for all other horizontal row switches
## bottom row (probably) has switch-only devices
+
## bottom row has 6 switch/breaker devices (switches #21 - 26)
# Secondary Vertical Switch Sub-Panel - 7 switching devices a mix of switch-only and switch/breakers
+
# Secondary Vertical Switch Sub-Panel - 7 switch/breaker devices (switches #31 - 37 <br>[shown on fiche and photo below]
# Nav Instruments Sub-Panel
+
# Meter for battery voltage (digital) - voltage range unknown to this editor<br>[not shown on fiche or photo to right or below]
  
      See [[nav_station_switches]] for tables of usages of individual switches.
+
* See [[nav_station_switches]] for tables of usages of individual switches.
      See [[nav_station_switches_wiring]] for diagrams and discussions.
+
* See [[nav_station_switches_wiring]] for diagrams and discussions.
  
 
'''Meters''' (volts and amps)
 
'''Meters''' (volts and amps)
  
Meter ranges: voltmeter 0 - 25 VDC; ammeter 0 - 50 A
+
Voltmeter:  
 
+
* range 0 - 25 VDC
Voltmeter quirk: it appears to read high by approx 1.4 or 1.5 volts.
+
* measures voltage into the switch panel from any of the batteries selected by the main battery switch, i.e. shows the voltage of battery #1 or #2 or both batteries in parallel
The zero-point for the meter has been adjusted to read battery voltages
+
* the analog voltmeter is mirrored by the digital voltmeter to the right of the vertical switch sub-panel described below 
 +
* voltmeter quirk: it appears to read high by approx 1.4 or 1.5 volts.
 +
The zero-point for the meter should be adjusted to read battery voltages
 
correctly therefore the zero-point will be off-scale.  
 
correctly therefore the zero-point will be off-scale.  
 +
<br>Note: a more accurate (digital) voltmeter has been added to the right side of the switch panel
  
* Note: an expanded-range voltmeter might be better, e.g. 9 - 15 VDC.
+
Ammeter:
 
+
* range 0 - 50 A
Ammeter reads only the current being used by some of the ship's systems,
+
* reads all current going to all the switches on the switch panel, as provided by the main batteries or the engine generator
but not any usage by the engine; it especially does not indicate  
+
* does not read the current going to the "unidentified system" (see "thick" white wire" below) which exits the control panel box after being connected to the battery/alternator voltage source within the control panel
battery charging; the ammeter on the engine control panel does that.
+
* does '''not''' read
 
+
** any usage by the engine; it especially does not indicate battery charging, which is shown by the ammeter on the engine control panel; <br> note that the engine ammerter ONLY shows battery charging current, so does NOT show any "discharge" current to the ship's systems (like a car ammeter would.)
In addition, the ammeter terminal with 12-V feed from the batteries
+
** any current directed back OUT of the switch box by the approx #06-gauge white wire connected to the INPUT red terminal of the ammeter from the battery switch; this is a subsystem we haven't identified.<br>TODO: trace the white "thick" wire from the ammeter and find the unknown ship's system.
(red "thick" wire (approx #10-gauge) also has a "thick" white wire going
+
back out of the panel via the wiring bundle; we suspect there's a ship's
+
system which is powered by this wire which does NOT have its current reported
+
by the ammeter.  
+
 
+
TODO: trace the white "thick" wire from the ammeter and find the unknown ship's system.
+
  
  
Line 392: Line 531:
 
* Voltage is ALWAYS on to this switch, even when main rotary switches are OFF.
 
* Voltage is ALWAYS on to this switch, even when main rotary switches are OFF.
 
* It is always connected to power from Battery #1, through an inline fuse located in the wiring harness above the battery.  Removing the fuse removes voltage from the main panel's bilge-pump circuits.
 
* It is always connected to power from Battery #1, through an inline fuse located in the wiring harness above the battery.  Removing the fuse removes voltage from the main panel's bilge-pump circuits.
* Use of switch is defined in [[Systems Descriptions#Electric Bilge Pump|Electric Bilge Pump]] section.
+
* See [[Systems Descriptions#Electric Bilge Pump|Electric Bilge Pump]]
  
 
A note on terminology: The terms "bilge" and "sump" are synonymous on  
 
A note on terminology: The terms "bilge" and "sump" are synonymous on  
Line 401: Line 540:
 
* TODO: mark up [[Nevermore_Documents#T37_OI|T37 Owner Manual]] page 11 to NOT talk about the "sump".
 
* TODO: mark up [[Nevermore_Documents#T37_OI|T37 Owner Manual]] page 11 to NOT talk about the "sump".
 
* TODO: check whether the refigerator (ice box) still drains water into any kind of sump.
 
* TODO: check whether the refigerator (ice box) still drains water into any kind of sump.
* TODO: Check whether left-most lower horizontal row switch "SUMP PUMP" still has anything to do with old or new "sump pump" like Owner's manual p.11 described??
 
  
  
 
'''Main Switch Sub-Panel''' (horizontal switches)
 
'''Main Switch Sub-Panel''' (horizontal switches)
  
* Twelve combination switches/circuit-breakers arranged in two horizontal rows.
+
* Twelve combination switches/circuit-breakers arranged in two horizontal rows (switches #11-16 and 21-26).
* Battery voltage to this sub-panel's switches is OFF unless battery power is ON on one (or more) main rotary battery switch.
+
* Battery voltage to this sub-panel's switches is OFF unless battery power is ON on one (or more) main rotary battery switch under the nav-table seat.
* No voltage is applied to the remainder of the 11 switches unless the upper-left-most switch of this sub-panel (named "MAIN") is on.
+
* No voltage is applied to the remainder of the 11 horizontal-row switches unless the upper-left-most switch of this sub-panel (named "MAIN") is on.
  
 
* See [[nav_station_switches]] for tables of usages of individual switches.
 
* See [[nav_station_switches]] for tables of usages of individual switches.
Line 415: Line 553:
  
 
[[Image:Switchpanel2.jpg|thumb=Switchpanel2_thumb.jpg|right|Vertical Switch Panel]]
 
[[Image:Switchpanel2.jpg|thumb=Switchpanel2_thumb.jpg|right|Vertical Switch Panel]]
'''Vertical Switch Sub-Panel''' at Nav Station  
+
'''Vertical Switch Sub-Panel''' at Nav Station (switches #31-37)
  
Note that the horizontal sub-panel's "main" switch does NOT control power to this sub-panel; it is not separately fused.
+
Note that the horizontal sub-panel's "main" breaker/switch does NOT control power to this sub-panel; it is not separately fused.
  
 +
* See [[nav_station_switches]] for tables of usages of individual switches.
 +
* See [[nav_station_switches_wiring]] for diagrams and discussions.
  
[[Image:Switchpanel3.jpg|thumb=Switchpanel3_thumb.jpg|right|Nav Instruments Sub-Panel]]
 
 
'''Nav Instruments Sub-Panel'''
 
'''Nav Instruments Sub-Panel'''
 +
[[Image:Switchpanel3.jpg|thumb=Switchpanel3_thumb.jpg|right|Nav Instruments Sub-Panel]] '''Nav Instruments Sub-Panel'''
  
This control subpanel is associated with cockpit Nav instruments.
+
This instrument control subpanel came with the boat in 2007, but is completely removed in 2010.  [Its "fiche" is shown on the right, and the panel is mentioned herein because it may be referenced in the operator info for some nav instruments.
  
* The lamp dimmer control sends voltage to the cockpit instruments
+
<br><br><br>
* Blue switch is an additional circuit breaker for the Nav Instruments
+
* 12-V DC is conditioned by the MAIN (top-left switch/ckt-brkr in horiz row) switch and then by the NAVIG INSTR switch (3rd from left in bottom horiz row)
+
  
* TODO: check how the distance log is wired and verify that it works.
+
'''Voltmeter'''
** Thom's guess: logs usually work off knotmeter (or are integral with them)
+
 
** Two wires go from the counter out the wiring bundle allegedly to an instrument; we didn't see any other circuit within this sub-panel connected to the counter's drive circuit; one wire is grounded in the main panel; the other wire must get its signal from the instrument itself to "pulse" the counter.
+
A digital voltmeter  to the right of the vertical switch row displays the main batteries' voltage which is driving all the breaker/switch circuits.
 +
 
 +
=== Batteries ===
 +
[[Image:Battery1.jpg|thumb=Battery1_thumb.jpg|right|Battery 1]]
 +
[[Image:Battery2.jpg|thumb=Battery2_thumb.jpg|right|Battery 2]]
 +
[[Image:Battery_switch.jpg|thumb=Battery_switch_thumb.jpg|right|Battery Switches]]
  
===== Batteries =====
 
  
 
'''Batteries #1 and #2'''
 
'''Batteries #1 and #2'''
Line 441: Line 583:
 
* They are located below nav station seat: #2 is fwd, #1 aft
 
* They are located below nav station seat: #2 is fwd, #1 aft
 
* Model: Powermaster DC-27P, flooded, 750 MCA, 200 min reserve
 
* Model: Powermaster DC-27P, flooded, 750 MCA, 200 min reserve
 
+
<br><br>
'''Battery #3'''
+
 
+
* Battery #3 is controlled by bottom main rotary switch.
+
* It is a "heavy duty marine starting" battery
+
* Located under the stairs, just forward of the engine.
+
* Model: Powermaster (unknown model), flooded, (unknown values)
+
 
+
 
'''Rotary Battery Switches'''
 
'''Rotary Battery Switches'''
  
 
* The two rotary battery switches are Guest 2300A, 360-amp, 600-amp momentary.
 
* The two rotary battery switches are Guest 2300A, 360-amp, 600-amp momentary.
* Both have AFD (alternator field disconnect) but they aren't wired, hence it is '''very important that at least ONE battery be selected ON''' at all times that the engine is running.
+
* '''Only the top switch is in use'''.  Do not use the bottom switch.
 +
* Both have alternator field disconnect (AFD) but they are not wired, hence it is '''very important that at least ONE battery be selected ON''' at all times while the engine is running.
  
Emphasizing importance of above: we've found '''NO''' alternator
+
The AFD (alternator field disconnect) contacts on the main switch are not wired to the alternator regulator to inhibit the alternator from producing current if the main switch is turned OFF.
protector (West Marine catalog index term) to prevent over-voltage
+
Nor is there an alternator protector (West Marine catalog index term) to prevent over-voltage from blowing the alternator's diodes when both batteries are turned "OFF" while running the engine (but we believe Fall 2009) that WM's device is not a good solution to protect the alternator.)
from blowing the alternator's diodes when all batteries are turned  
+
"OFF" while running the engine; nor are the AFD (alternator field
+
disconnect) contacts on the main switches wired (nor can they BE
+
wired, with the present wiring of the bottom switch Batt #2 contact.)
+
  
* TODO: put some of the AFD unwirability discussion in a "quirk" section,
 
and make a simpler statement in THIS paragraph...
 
  
 
* See [[Main Batteries Usage Strategies]] for instruction and rationales for battery switching and use.
 
* See [[Main Batteries Usage Strategies]] for instruction and rationales for battery switching and use.
Line 468: Line 598:
 
* See [[Main 12-volt Control Schematic Diagram]] which includes schematic (graphic) and a walk-thru of circuitry (text).
 
* See [[Main 12-volt Control Schematic Diagram]] which includes schematic (graphic) and a walk-thru of circuitry (text).
  
+
=== Navigation Lights ===
===== 120-V AC Battery Charger =====
+
  
This unit is located directly forward of the nav station and under the port-side settee. It is powered by 120-V AC shore power, and outputs three isolated lines of +13.x V DC for charging 3 batteries.  There is a common "-" also.
+
[[Image:Tricolor.jpg|thumb=Tricolor_thumb.jpg|right|Tricolor, Anchor, Strobe]]
 +
'''Tri-Color/Anchor/Strobe'''
  
The converter also accepts a 12-V DC signal from the engine which inhibits charging output from the Converter when the engine is running; i.e., when the signal line has 12-V on it.  This input comes (by the small blue wire) from the engine such that the 12V is ON when the fuel-pump switch is closed.  If the batteries are weak when starting, such that voltage in the "blue wire" drops sufficiently, the charger will boost starting current to the engine if the charger is ON.
+
* Model: Aquasignal Series 40: tricolor / anchor / strobe, quicfits (Model # 40806)
 +
* "Quicfits" connector means that the unit can be easily unclipped from the top of the mast by sqeezing the black tabs at the bottom of the unit and pulling the whole assembly up.
  
There is a switch for turning ON the 120-V AC input to the Converter.  The main AC switch (left one on bulkhead above the Nav station) activates the 110-V AC power source for the charger.
+
* Bulbs:
 +
** tricolor: 12V, 25W, 15D bayonet base (Aquasignal Part# 90002)
 +
** anchor: 12V, 10W, 15D bayonet base (Aquasignal Part# 90005) 
 +
** strobe: 12/24V, 8W, Xenon Strobe (Aquasignal Part# unknown - maybe 90009)
 +
* Visibility (from Aquasignal website):
 +
** tricolor: 2nm
 +
** anchor: 2nm
 +
** strobe: 3nm
 +
* [http://www.aquasignal.info/ecat/index.php?category_id=1&subcategory_id=1&product_id=48&item_id=330 Aquasignal Website]
  
On Nevermore, there are two 2-conductor "romex" wires with the 12-V DC charging current, each with 1 black and 1 white wire); these four wires are used as follows:
 
* 2 whites to "+" of Batteries #1 and #2, connected to these terminals on top primary battery switch;
 
* 1 black to "+" of Battery #3's terminal on lower primary battery switch; and
 
* 1 black common "-" connected to the common ground 12-V "-" point of the engine.
 
  
On Nevermore, the blue charge-inhibition wire is connected to the fuel-pressure switch on the engine, such that it delivers +12v when the engine is running, i.e. when the fuel-pressure switch is ON.
+
[[Image:Masthead_parts.jpg|thumb=Masthead_parts_thumb.jpg|right|Dissassembled Steaming / Foredeck Light Assembly]]
 +
'''Steaming/Foredeck Light'''
  
  NOTE: This blue wire was disconnected while trouble-shooting a problem with the
+
Make and model is unknownSimilar models use 10W bulbs for steaming light and 20W flood bulbs for foredeck illuminaton.
  alternator in Fall 2007As of May 8, 2008, it was still disconnected.  It must
+
  be reconnected before attempting to use the charging system.
+
  
Circuit protection includes:
+
* TODO: determine make and model
* 2 30-amp fuses in 110V-AC input line, one in each line (white & black); schematic shows them wired before the unit's on/off switch, which is only in one line (black);
+
* TODO: determine bulb types
* 2 1-amp fuses in the 12V-DC "blue wire" charging shutdown circuit which is activated when the engine is running; we only use one of these lines; note that -- if the fuse blows -- the charger will NOT be shutdown when the engine is running;
+
* a 50-amp circuit breaker, mounted on front panel, is in series with the common "+" point of the 3 isolation diodes for the charging currents to the 3 batteries;
+
* a thermal breaker on the transformer, modulates a point within the semiconductor charge-control-feedback circuitry.
+
  
The output voltage is adjustable (with a wire-wound resistor tap, Thom believes) but it isn't something that is done in normal operation.  E.g., the instructions say to have the batteries all charged up when you adjust it, so that it's not the kind of thing we'd do to quick-charge a battery, for example.
 
  
* More 12-V DC charging functions of this Converter are detailed in subsection 4 of [http://sailing.mit.edu/mediawiki/index.php/Main_12-volt_Control_Schematic_Diagram 12V schematic walk-thru ]
+
'''Sidelights'''
* The 110-V AC function (shore power) for this battery charger are given in [[#120-volt AC|120-volt AC]] section below.
+
  
::{| border="1" |-
+
The sidelight fittings have red and green lenses. They use a double-contact bayonet-base bulb.  Base-diameter is 19/32", and bulb is 1-3/8" long.  Nevermore's sidelights are required to have 1 Candlepower (cp) of luminous intensity.
|+ '''Specifications - 120-V AC Battery Charger'''  
+
 
 +
Bulbs that came with Nevermore are 12v, 3W, 4.5cp, such as Seadog Part# 441032-1.
 +
 
 +
As of August 2009, two spare bulbs were aboard, Ancor Part# 520090: 12v, 7.5W, 6cp.
 +
 
 +
 
 +
'''Sternlight'''
 +
 
 +
* TODO: determine bulb type
 +
 
 +
=== 120-V AC Battery Charger ===
 +
 
 +
'''Xantrex Truecharge 10TB Multistage Battery Charger.'''
 +
 
 +
This charger uses microprocessor-controlled three-stage charging:
 +
* Bulk: Replaces 70-80% of the battery’s state of charge at the fastest possible rate.
 +
* Absorption: Replenishes the remaining 20-30% of charge, bringing the battery to a full charge at a slow, safe rate.
 +
* Float: Voltage is reduced and held constant in order to prevent damage and keep batteries at a full charge.
 +
 
 +
'''Specifications:'''
 +
{| border="0" cellspacing="0" style="margin-left: 10px"
 +
|Output current  || 10 A @ 14.5 V nominal
 
|-
 
|-
|Input power:
+
|Output voltage (charge) || 14.2 - 14.4 VDC
| 100 to 130-V AC, 8 amp
+
 
|-
 
|-
|Output power:
+
|Output voltage (float) || 13.5 - 13.8 VDC
| 12-V DC, 30 amp  (Thom assumes 30 amp shared across all 3 ckts)
+
 
|-
 
|-
|Duty cycle:
+
|Input voltage || 90-135 VAC, 50/60 Hz)
|80 [something?] GR
+
 
|-
 
|-
|Manufacturer:
+
|Number of battery banks || 2
|Raritan Engineering Co, Milville, NJ
+
 
|-
 
|-
|Model:
+
|Configurable battery settings || Sealed (Gel & AGM) / Flooded
| R3012-3 Crown Automatic Marine Converter
+
 
|-
 
|-
|Serial No:
+
|Recommended battery size || 25 Ah to 100 Ah
|1090621 (probably; Th's notes soiled)  
+
|-
 +
|Dimensions (H x W x L)|| 2.75 x 6.7 x 15.1 inches 
 +
|-
 +
|Weight || 3 lb
 +
|-
 +
|AC Connector || 3-prong 15A household plug
 +
|-
 +
|DC Connectors || Two 2-pin molex connectors
 
|}
 
|}
 
  
'''Operation:'''
+
Documentation on this charger:
  
The ship's main 110-V AC switch to left of nav station must be ON, and of course the shore power cord should be powered, before the charger's front-panel switch will turn on power; the front-panel pilot light should then illuminate. The pilot light will remain ON even when the engine is running such that the charger output is inhibited.
+
* [[Image:Xantrex Truecharge10B OwnersManual.pdf]]
 +
* [[Image:Xantrex Truecharge10B DataSheet.pdf]]
 +
* [[Image:Xantrex Truecharge10B TechNote.pdf]]
  
The following admonitions are given to prevent serious damage to the converter:
+
'''Note:''' This charger is not yet installed.  See the [[Upgrade 120v Electrical System]] task for more details.
* Always use a battery with the converter; don't run it open-load;
+
* observe correct polarity of the battery line on hook-up;
+
* do not test for converter output by momentarily flashing the positive and negative DC out leads (as is sometimes done with batteries.)
+
  
 +
The previous battery charger was [[Battery Charger Raritan R3012-3]].  It was removed from the boat in July, 2008.
  
'''Observation:'''
+
== 120-volt AC ==
  
Looking to the future, we boserve that the charger (converter) is designed to charge up to 3 12-volt lead-acid (flooded) batteries.  There's NO indication that it is useful for more modern battery types (e.g. Gel or AGM).  Its charging profile for lead-acid batteries appears pretty trivial: it was observed (Nov07-Jan08) to charge moderately charged-up batteries for just maybe 10 minutes and then fade fairly quickly to a trickle-charge, as would be appropriate if Nevermore were kept at a pier with shore-power for long periods of time.   
+
120-volt AC power is supplied to the ship via a standard male twist-lock shore power connector
 +
(NEMA type L5-30), mounted on the exterior of the port-side cockpit coaming by the stern.   
  
*'''TODO:''' find exactly where the blue wire connects to engine-running signal.
+
* '''Note''': The shore power is the aft-most of 2 connectors. The other connector was for "phone" and is completely disconnected.
  
 +
[[Image:Nevermore_110ac.png|thumb=Nevermore_110ac_thumb.png|right|Nevermore 110V AC Schematic]]
  
===== Navigation Lights =====
+
Two switches/breakers are mounted on the aft side of the "Emergency" supplies
 +
cabinet next to the nav station.  The Tartan documentation lists these as 20-amp
 +
breakers, although no amperage is designated on the actual breakers.
  
 +
The left breaker is labeled "110 V AC" and supplies
 +
power to standard household AC receptacles (NEMA type 5-15).  One pair of receptacles is
 +
above the galley sink, and another pair of receptacles on the aft side of the
 +
sink cabinet in the head.
  
[[Image:Tricolor.jpg|thumb=Tricolor_thumb.jpg|right|Tricolor, Anchor, Strobe]]
+
The right breaker is labeled "WATER SYSTEM" and supplies power to the water
'''Tri-Color/Anchor/Strobe'''
+
heater. The power cable to the water heater is not connected
 +
(as of Nov 21 2008). The "110 V AC" breaker does not need to be switched
 +
on for the water heater to work.  However, the [[Nevermore Documents#T37_OI|Owner's Instructions]] pp. 10-11 demands that -- when the water heater 110V breaker is ON -- the freshwater pump must also be left ON.
  
* Model: Aquasignal Series 40: tricolor / anchor / strobe, quicfits (Model # 40806)
+
All 120v cables terminate in a round plastic junction box located on the port side,  
* "Quicfits" connector means that the unit can be easily unclipped from the top of the mast by sqeezing the black tabs at the bottom of the unit and pulling the whole assembly up.
+
just forward of the nav station, in a cabinet where life jackets are stowed.
  
* Bulbs:
+
* '''Note''': The ground connectors of all receptacles and cables are all connected together but none are connected to the DC grounding/bonding system of the boat.
** tricolor: 12V, 25W, 15D bayonet base (Aquasignal Part# 90002)
+
** anchor: 12V, 10W, 15D bayonet base (Aquasignal Part# 90005) 
+
** strobe: 12/24V, 8W, Xenon Strobe (Aquasignal Part# unknown - maybe 90009)
+
* Visibility (from Aquasignal website):
+
** tricolor: 2nm
+
** anchor: 2nm
+
** strobe: 3nm
+
* [http://www.aquasignal.info/ecat/index.php?category_id=1&subcategory_id=1&product_id=48&item_id=330 Aquasignal Website]
+
  
 +
The [[Tartan_ships_schematic|Tartan 37 wiring diagram]] provided in the [[Nevermore Documents#T37_OI|Owner's Instructions]] Section V presents the 120V-AC circuitry
 +
on Nevermore as MIT received her, except that the battery charger isn't shown.  (Remember that the 12V-DC circuitry on this schematic can only be a general guide to some circuit configurations.) Note that this diagram explicitly states that "shore power is totally independent from ship's ground;" i.e., it is unlikely any galvanic isolator or isolation transformer was removed from the boat like one might think.
 +
 
 +
The diagram below shows the 120V-AC configuration after the battery charger that came with Nevermore was removed.
  
[[Image:Masthead_parts.jpg|thumb=Masthead_parts_thumb.jpg|right|Dissassembled Steaming / Foredeck Light Assembly]]
+
Miscellaneous notes:
'''Steaming/Foredeck Light'''
+
* Two shore power cords are aboard, both with 30A (120-volt) locking connectors. Each is probably 25 foot length or more.
 +
* Three or four short converter cables convert from male "marine" locking connector (on dock) to 3-pin "household" female; "household" male to "marine" female to the boat; don't remember the 2 others, probably e.g. 120-volt 50-amp locking male to 20/30-amp and/or 1 leg of 240-volt locking male to 20/30-amp locking female. 
  
Make and model is unknown. Similar models use 10W bulbs for steaming light and 20W flood bulbs for foredeck illuminaton.
+
TODO:
 +
* define and implement AC -vs- DC grounding circuit and circuit breakers to
 +
** provide isolation of AC & DC grounds to preclude galvanic action on ships parts
 +
** provide safety grounding and circuit-breakers to prevent crew electrocution or fires for a mis-wired AC feed
 +
* check the config of the 2 short converter cords Thom can't remember what are (see above).
 +
* measure length of the two long cords.
 +
* define steps for polarity checking of the shore power source: for example, something like:
 +
** first choose shore power adaptor to get to 30-amp shore-power receptacle (if required);
 +
** use shore-power -to- flat-pin ("household") connector to then use ground-test lights unit to check the dock's configuration; (use boat end of shore-power cable if dock power is 30-amp connector)
 +
** connect shore-power cable to boat;
 +
** (can also) use ground-test lights unit in ship's flat-pin receptacles.
  
* TODO: determine make and model
 
* TODO: determine bulb types
 
  
 +
== Anti-Electrolysis ==
  
'''Sidelights/Sternlight'''
+
See also discusssion of [[Electrolysis]] (AKA "galvanic corrosion" and "stray-current corrosion".)
  
* TODO: determine bulb types
+
=== Grounding/Bonding System ===
  
==== 120-volt AC ====
+
A copper "backbone" grounding wire (#xx gauge) has been installed low in the boat, running from the bow, above the bilge, thence toward the stern.  Appropriate electrical systems and metallic parts are attached to the grounding by clamps positioned on the cable and near the parts.
  
Here's a few observations of 120-volt AC circuits off top-of-my-head:
+
Items that are connected to the "backbone" grounding wire:
  
* Shore power connector on port quarter; it is the aft-most of 2 connectors.  (Other is "phone".)
+
* terminal block with 12-volt grounding of  
 +
** engine
 +
** battery "-" returns
 +
* forestay
 +
* backstay
 +
* shrouds
  
* Two CktBrkrs on bulkhead to left above nav station seat
+
=== Zinc Guppy ===
** port-most CktBkr: "110 V AC" which we assume is a master switch/CktBrkr for all 120-V AC.  The circuits Thom has observed include:
+
*** 120-volt AC -to- 12-volt DC Converter unit, for charging batteries, under settee directly in front of Nav station
+
*** 120-volt "wall-socket" in head
+
*** 120-volt "wall-socket" over sink (or thereabouts)
+
*** perhaps also enables the CktBrk below (hot water)
+
** starboard-most CktBkr: "WATER SYSTEM" which is heater unit in the same hot water tank that the engine water heats. See Tartan User's Guide for admonition not to turn on 120-volt to heater unless water pressure pump is also turned on.
+
  
* The shore-power connection is for 120-volt AC, 20/30-amp locking connectors.
+
Cable should be cleated on a stern cleat, threaded through ship's wheel, and clipped to backstayKeep the joint between the cable and the guppy about 1 inch above the water in order to minimize cable/guppy corrosion (the cable corroded at this point and the guppy drowned in the summer of 2008).  As of 2007, stern pulpit and lifelines are not grounded.
* Two shore power cords are aboard, both with 30A locking connectorsEach is probably 25 foot length.
+
  
TODO: check continuity w/o plugging in to shore, trying to have only the water heater on
+
[[IMAGE:Zincs-2 new dec07-7x4 72p.gif|thumb=Zincs-2_samples72-thumb.gif|2 Engine zincs]]
      in one test to see whether it's connected, etc. (Hint: the battery charger Converter
+
      has a primary on/off switch which Thom assumes switches the AC power on/off.)
+
TODO: add page number in T. U.G. for admonition about having water pressure on for heater.
+
DONE: check that shore cords are compatible with ship's connector.
+
TODO: measure length of cords.
+
  
==== anti-electrolysis ====
+
=== Zincs in Engine ===
  
Calder uses the terms "galvanic corrosion" (p.132) and "stray-current corrosion" (p.140) instead of "electrolysis".  The result of both kinds of corrosion is that metal parts get acted on to become spongy, brittle, porous, or just lose metal and crumble away.  The use of sacrificial zinc objects helps alleviate this hazard.
+
There are two pencil-zincs protecting the engine; one is in the heat exchanger, and one is in the oil cooler.
  
  TODO: make a reference to Calder "Boatowner's Mechanical and Electrical Manual" 2nd Ed;
+
See pp.220-221 Westerbeke Parts List, item 33, #11885
  but first, make a "hardcopy" book reference list at upper levels of this wiki.
+
* pencil-zinc in heat exchanger item 23
 +
* pencil-zinc in lube oil cooler item 32
  
A simplistic description of the cause of, and solution to, these corrosions (AKA electrolysis):
+
Engine [[Nevermore_Documents#ENG_PL|Parts List (ENG_PL)]] Parts List (or [[http://www.marinedieseldirect.com/catalogs/catalog_group.php?owner=mdd&page_ident=23157-220-221&model=50&manufacturer=Westerbeke&title=Cooling%20System&quant_position=&catalog=23157&printparts=&printservice=&printoperators=&comment1= web version]]) indicates one part number for both zincs.  However, the two are not the same size.  The OC's zinc size (both diamater of screw threads and of zinc) that West Marine sells is too long.  The [[Engine zincs replace 2007|photos page]] shows the OC zinc against a ruler which shows a workable pencil length, namely 1.6 inches from end of screw threads. 
  
Any two different metals immersed in salt water (an electrolyte) develop a difference in voltage between :each other. This galvanic voltage will cause a current to flow from the lower voltage metal to the higher voltage one, and to return through any metallic connection between the two metals.  The result of these flows is that the lower voltage metal is consumed.  The dissimilar metals can be physically found in two different boat parts immersed in the salt water, or in one boat part from an ALLOY of two (or more) metals, in which case the return path is the metal itself.   
+
The Engine [[Nevermore_Documents#ENG_TM|Tech Manual (ENG_TM)]]
+
mentions something like "zinc in heat exchanger" (p.20) but doesn't mention one in oil cooler.   
Voltage difference among boat parts can come about from electrical power sources aboard the boat.  These can force stray current flow through the water and through underwater parts.  The metal parts are susceptible to being consumed by the current.
+
+
Placing a zinc object in the salt water, and connecting all other metal objects in the salt water electrically to the zinc object, ensures that any current generated by any dissimilar metals, or by stray currents, will cause the sacrificial zinc to be eaten away rather than any of the other parts.
+
  
When to replace an anode (a zinc): [West Marine catalog 2007, p.361]:
+
'''Maintenance History'''
* effectiveness depends on good electrical connection
+
* effectiveness directly proportional to surface area
+
** some manufacturers suggest replacement when zinc is 2/3 gone
+
** West recommends replacement when half-eroded or half-dissolved
+
** [ThomS's modification of above statement]: pencil-zincs may require replacement when only the part of them in the water has "half-eroded or dissolved", not the whole area or mass of zinc
+
  
Types of Material: [West Marine catalog 2007, p.361]:
+
* [[Engine zincs replace 2007]] first replacement by MIT
Zinc or aluminum for saltwater; magnesium for fresh water; aluminum for salt and brackish water.
+
  
===== - - - - * sacrificial guppy on cable  =====
+
* [[Engine zincs replace 2007#Engine Zincs Replace 2009|Engine Zincs Replace 2009]] replacement in 2009
===== - - - - * sacrificial zinc on prop-shaft  =====
+
[[IMAGE:P1090820-8x6-72p6q.jpg|thumb=P1090820 zincs-thumb.jpg|2 prop-shaft zincs]]  
+
  
[[P1090819-zincs-2007-144p6q]] shows the prop-shaft zincs Fall 2007, printed large enough to show their inhabitants and erosion of the zinc a bit.
+
* [[Engine zincs replace 2007#Engine Zincs Replace 2010|Engine Zincs Replace 2010]] replacement in 2010
  
We assume they installed two smaller ones rather than one zinc so that there'll be adequate total surface area without causing the prop to be in the wash of the zincs.
+
[[IMAGE:P1090820-8x6-72p6q.jpg|thumb=P1090820 zincs-thumb.jpg|2 prop-shaft zincs]]
+
We don't know whether the erosion on these zincs is excessive; we think not, except that one seemingly knowledgeable sailor mentioned that maybe zinc can be eroded, leaving only any other metal the zincs include to make them stronger, etc. 
+
  
We measured the shaft at just under 1.5 inches, inside the hull, maybe 6 to 12 inches aft of the shaft coupling to the transmission. Who knows whether it's the same diameter outside the hull?
+
=== Zinc on Prop-Shaft ===
  
 +
[[P1090819-zincs-2007-144p6q]] shows the prop-shaft zincs Fall 2007, printed large enough to show their inhabitants and erosion of the zinc a bit.
  
===== - - - - * sacrificial zincs in engine =====
+
'''Maintenance History'''
[[IMAGE:Zincs-2 new dec07-7x4 72p.gif|thumb=Zincs-2_samples72-thumb.gif|2 Engine zincs]]
+
* two new zincs were installed spring 2008
 +
* two new zincs were installed may 2010
  
There are two pencil-zincs protecting the engine; one is in the heat exchanger, and one is in the oil cooler.
+
=== Anode in Water Heater ===
  
See [[Engine zincs replace 2007]] for a report and discussion of replacing the two engine pencil-zincs.
+
There is a magnesium anode in the water heater.  [See [[Systems_Descriptions#water_heater | water heater]] section.]  This anode is in the engine fresh cooling water circuit; a zinc anode is NOT applicable. Anodes can be ordered from Raritan; the manual says anode part number is 1790010 for our 12-gallon tank.
            See pp.220-221 Westerbeke Parts List, item 33, #11885
+
                * pencil-zinc in heat exchanger item 23
+
                * pencil-zinc in lube oil cooler item 32
+
            Engine manual mentions something like "zinc in heat exchanger" (p.20)
+
                but doesn't mention one in oil cooler.
+
            Maintenance log (penned on back page of manual)
+
                says "replaced both zincs..." but implied only the
+
                heat exchanger one was rotted away (27Nov83, 454 hrs).
+
                Also change ZN 01Jul95
+
            Another ancient log (on 1-2 pages looseleaf notebook paper) may
+
                also mention condition and replacement of zincs
+
                [ThomS couldn't find these sheets Jan08 when looked quickly]
+
  
            TODO: bring up to THIS page the more detailed findings from
+
TODO: Locate the anode on the unit and document it
                [[Engine zincs replace 2007]] including:
+
                  a: 2 sizes of pencil-zincs, though parts list says they're identical;
+
                  b: give references to parts list pages where
+
                      heat exchanger and oil cooler are pictured;
+
                  c: check whether Calder's winterizing checklist
+
                      indeed does NOT mention to check zincs
+
  
===== - - - - * sacrificial zinc connected to ship's common ground =====
+
== Lightning Dissipation ==
:: We don't see any such device on Nevermore. 
+
:: We note that -- although they're needed to provide a ground as part of the antenna system of a HF radio -- they often aren't fitted if no HF radio is aboard.  Hevermore doesn't have an HF radio, only a VHF.
+
::: Question: is ThomS confused above?  Isn't external copper [sintered] plate desired for HF radio ground?  Maybe we do NOT usually have an <i>uber</i>-ground-plate outside the null for the galvanic corrosion?
+
:: QUESTION: would one be desired/required if we actually get lightning protection?
+
  
==== lightning-dissipation ====
+
Nevermore has NO specific mechanisms for lightning dissipation.
  
=== Electronics ===
 
  
==== Fathometer ====
+
= Electronics =
 +
 
 +
== Fathometer ==
  
 
'''Model:''' Datamarine SL200DL
 
'''Model:''' Datamarine SL200DL
Line 678: Line 807:
  
 
Depth Transducer:  
 
Depth Transducer:  
* Manufacturer: Airmar
+
* Model: Airmar B17 "Retractable Low Profile"
* Removable Core
+
 
* Frequency: 200kHz
 
* Frequency: 200kHz
* Part No.: 31-241-3-01
+
* Part No. (on cable tag): 31-241-3-01
 
* Purchased new: May 2008
 
* Purchased new: May 2008
  
==== Knotmeter ====
+
Powered on by "NAV INST" circuit breaker on Nav Station Switch Panel 1.  "MAIN" breaker switch must be on.
 +
 
 +
Tested on Aug 11, 2008.  Depth sounder reads 25 feet in 28 feet of water.
 +
 
 +
 
 +
== Knotmeter ==
  
 
'''Model:''' Datamarine DCS100
 
'''Model:''' Datamarine DCS100
Line 694: Line 827:
 
The "dummy plug" core is in place in the boat.
 
The "dummy plug" core is in place in the boat.
  
==== Windmeter ====
+
 
 +
== Windmeter ==
  
 
Model: Datamarine LX360
 
Model: Datamarine LX360
Line 700: Line 834:
 
Serial No.: 012128
 
Serial No.: 012128
  
==== GPS - Fixed Mount ====
 
  
 +
== GPS - Fixed Mount ==
  
 
'''Model:''' Garmin GPSMAP 276C
 
'''Model:''' Garmin GPSMAP 276C
Line 708: Line 842:
  
 
'''Specifications:'''
 
'''Specifications:'''
{| border="1" cellspacing="0" cellpadding="4" style="margin: 10px"  
+
{| border="0" cellspacing="0" cellpadding="0" style="margin-left: 10px"  
 
|Unit dimensions: WxHxD || 5.7" x 3.2" x 1.9" (14.5 x 8.1 x 4.8 cm)   
 
|Unit dimensions: WxHxD || 5.7" x 3.2" x 1.9" (14.5 x 8.1 x 4.8 cm)   
 
|-
 
|-
Line 760: Line 894:
 
'''Documentation:'''
 
'''Documentation:'''
 
* [[http://www8.garmin.com/manuals/GPSMAP276C_OwnersManual.pdf Owner's Manual]]
 
* [[http://www8.garmin.com/manuals/GPSMAP276C_OwnersManual.pdf Owner's Manual]]
* [[http://www8.garmin.com/manuals/GPSMAP276C_QuickReferenceGuide.pdf Quick Reference Guide]]
+
* [[http://www8.garmin.com/manuals/GPSMAP276C_QuickReferenceGuide.pdf Quick Reference Guide]]
+
  
 +
== GPS - Handheld ==
  
==== RADAR ====
+
Manufacturer: Magellan
  
* '''Display:''' Ratheon R20XX display unit (mounted to the left of the nav station)
+
Location: drawer under nav station
 +
 
 +
 
 +
== RADAR ==
 +
 
 +
* '''Display:''' Raytheon R20XX display unit (mounted to the left of the nav station)
 
* '''Antenna:''' Raytheon R20XX raydome antenna (mounted on the mast)
 
* '''Antenna:''' Raytheon R20XX raydome antenna (mounted on the mast)
  
 
'''Status''' (May 23, 2008) System has been tested "on the bench" and appears to function correctly.  [[Diagnose RADAR (task)| See full status report]]
 
'''Status''' (May 23, 2008) System has been tested "on the bench" and appears to function correctly.  [[Diagnose RADAR (task)| See full status report]]
  
 +
TODO:
 +
* add on-board manuals to [[Nevermore_Documents]] list of hardcopy documents <br>(but a question: that list says the detailed info about these manuals will be found HERE...?)
 +
* add URL http://raymarine.com/raymarine/SubmittedFiles/Handbooks/Legacy_Handbooks/radar/R20XX-R21XX.pdf to the docs list too
  
 
+
== RADAR detector ==
==== RADAR detector ====
+
  
 
C.A.R.D. (Collision Avoidance Radar Detector)
 
C.A.R.D. (Collision Avoidance Radar Detector)
  
Receives radar signals from other boats (passive receiver) and sounds alarm and indicates octant of bearing to the ship.
+
* Manufacturer: Survival Safety Eng., Inc.
 +
* Model No.: 060
 +
* Serial No.: 9140470604
  
==== VHF Radio - Fixed Mount ====
+
Detects radar signals from other boats and sounds alarm and indicates octant of bearing to the ship.
  
 +
Not installed as of June 9, 2008
  
  
==== VHF Radio - Hand-held ====
+
== VHF Radio - Fixed Mount ==
  
=== Hull and joinerwork inside ===
+
'''Tranceiver:'''
  
==== dimensions & capacities  ====
+
Model unknown
            hull: draft (CB down/up), LOA, LWL
+
            hull number:          design number:
+
            mast height:
+
            displacement:
+
            keel / CB weight:
+
            fuel capacity:
+
            fresh water:  capacity:      number of tanks
+
  
==== thru-hulls ====
+
'''Coax Cable:'''
 +
* 16(19X29) stranded tinned-Cu center conductor
 +
* Foam dielectric
 +
* Type IIA white marine jacket
 +
* Nominal Impedance 50 Ohm
 +
* Velocity of propagation 78%
 +
* Outer diameter .242"
 +
* 98% tinned Cu braid.
 +
* installed new cable in mast: May 2008
  
==== tools (esp. emergency ====
+
'''VHF Antenna:'''
            * thru-hull valve handle wrench
+
* Manufacturer: Digital Antenna
            * sledge hammer for thru-hull plugs
+
* Model: 200 Series: 222-VW
            * cable cutters for shrouds
+
* 3-foot stainless steel antenna mast
            * axe esp. to cut away mast
+
* Quick antenna mast disconnect
 +
* Connector: UHF female (SO239)
 +
* Impedance: 50 ohms
 +
* Max Power: 100 watts
 +
* 3dB gain
 +
* VSWR: < 1.2:1 @ 156.8 MHz
 +
* Ordered new: May 2008
  
==== joinery ====
 
===== - - - - * "floor-joists" & tabs to hull =====
 
===== - - - - * cabin sole and hatches =====
 
===== - - - - * drawer open-stops and latches =====
 
===== - - - - * main hatch, companionway, wash boards =====
 
  
==== hull/deck/cockpit ====
+
== VHF Radio - Hand-held ==
  
 +
'''Model:''' Icom VHF Marine Tranceiver IC-M34
 +
* Serial No.: 0115406
  
== DINGHY  ==
+
'''Features:'''
                incl pump, oars/oarlocks, motor, bailer
+
* Submersible (1m depth for 30 min.)
                such things as thwart, bow splash-cover
+
* Dual/Tri-watch functions
                fuel tank/filler cap/airvent, fuel-hose, pressure bulb
+
* Weather channel reception
                painter(s) / tow-line
+
* Auto Scan function
                anchor and rode
+
                lights
+
  
== SAFETY/EMERGENCY EQUIPMENT  ==
+
'''Charger:''' Icom Desktop Charger BC-173
=== dedicated safety equipment ===
+
:::'''''NOTE: we're dumping in Aleida's entry right now (28Aug07)'''''
+
:::'''''NOTE: we're striking out old Aleida parts of entries (11Apr08)'''''
+
  
* fire extinguishers <strike>(2 mounted, 1 extra)  (TODO: define type, size)</strike> EMGCY
+
'''Specifications:'''
::        <strike>2 mount by companionway and in head; 1 extra in fwd cabin shelf</strike>
+
{| border="0" cellspacing="0" cellpadding="0" style="margin-left: 10px"
* signal flares and flag  <strike>(in the orange tub by companionway stairs)</strike>    EMGCY
+
|Transmit Frequencies || 156.025 - 157.425 MHz
::                <strike>(out of date flares in another orange tub forward cabin)</strike>
+
|-
::                <strike>TODO: mention what all is in the primary orange tub</strike>
+
|Receive Frequencies || 156.050 - 163.275 MHz
* manual bilge pump  (and handle) <strike>(under sink main cabin)</strike> [thru-hull] EMGCY
+
|-
* liferaft     <strike>(big, simple, open, self-inflatable) (in stbd laz) EMGCY</strike>
+
|Usable channels || INT, USA, CAN, WX channels
::                          TODO: fill in info about liferaft
+
|-
* PFDs 
+
|Type of emission || 16K0G3E (FM)
** type 1 (NOTE: OUPV class skippers will probably require all type-1s aboard Nevermore)
+
|-
** type 4 <strike>(2 cushions)</strike>    (TODO: how many, where) SAFETY
+
|Transmit Current (at 5W output) || 1.5A
** inflatable type 5 equiv type 2 manual op (25? pounds flotation)     SAFETY
+
|-
**::                TODO: how many?  and list the belt version?
+
|Receive Current (at AF max.) || 200mA
** type 3 jackets (like pavilion)   <strike>(in stbd laz hammocks)</strike> SAFETY
+
|-
** type 3 "collars" (use with inflatables) <strike>(in port laz plastic "box")</strike> SAFETY
+
|Antenna Impedance || 50 ohms (SMA)
* harnesses (not known compat with PFDs) SAFETY
+
|-
** jacklines (2)         (TODO: find or buy)
+
|Dimensions (WxHxD) || 2-7/16" x 3-13/16" x 1-17/32" (62 x 97 x 39 mm)
** jackline attachment points and harness eyebolts    (TODO: define)
+
|-
* MOB horseshoe + drogue <strike>+ flag + strobe [6-v screw-term lantern batt]</strike> EMGCY
+
|Weight || 10.8oz (305g)
* MOB lifesling  EMGCY
+
|-
**            (no lifesling block-n-tackle: use spinnaker halyard)
+
|RF output power (Hi/Low) || 5W, 1W (2W w/ alkaline batteries)
::            QUESTION: does Nevermore usually carry a spinnaker halyard?
+
|-
* first aid kit    <strike>stored in cupboard in head)</strike> EMGCY
+
|Audio output power || 0.35 W
** first aid reference book (do we have ANY??) EMGCY
+
|}
* emergency tools:   <strike>cutaway: shroud cutter, hacksaw?, axe</strike> EMGCY
+
 
* QUESTION: do we want to list emergency tiller here? EMGCY
+
 
+
= Safety Gear =
 +
 
 +
[[Image:Pfd_red_noharness_info.jpg|thumb=Pfd_red_noharness_info_small.jpg|right|Inflatable PFD w/o Harness]]
  
=== cross-ref to other boat equipment for safety/emergencies ===
+
== PFD's ==
::: '''''NOTE: we're dumping in Aleida's entry right now (28Aug07)'''''
+
::: '''''NOTE: we're striking out old Aleida parts of entries (11Apr08)'''''
+
* liferaft:  <strike>take VHF handheld, extra water, search light
+
:::  Note that if we use VHF as routine deck monitoring,
+
:::  so battery charge probably depleted before an emergency
+
::  TODO: check what is capacity of liferaft
+
::  TODO: list what provisions are in liferaft</strike>
+
* thru-hull plugs:  <strike>p/o hull (stored ???___), bung-hammer  (under stairs)
+
                thru-hull valve handle wrench (pipe) (under stairs)</strike>
+
* manual bilge pump: permanently installed and connected to a thru-hull
+
* standing rigging:  <strike>shroud-cutters, hacksaw (stored under stairs)</strike>
+
* spare batteries
+
** GPS:              batteries for portable op  (4 x AA)
+
** searchlight:      <strike>batteries for portable      (4 x D)</strike>
+
** flashlights:      <strike>* black "keen" light        (8 * AA)</strike>
+
** others:  [TODO: decide on standard equip + define]
+
  
== OPERATIONAL EQUIPMENT  ==
+
* West Marine Inflatable PFDs (red, without harness) (stearns model 1131)
 +
** Use Stearns Rearming Kit 0905 or 0906 (halkey-roberts inflator 840, 25 gram co2, 3/8")
  
          e.g. hand-held compass, binoculars,
+
[[Image:Pfd_blue_harness_info.jpg|thumb=Pfd_blue_harness_info_small.jpg|right|Inflatable PFD w/ Harness]]
              searchlight (battery powered and/or ship's 12V powered),
+
              flashlights,
+
              navigational tools
+
  
== DOCUMENTATION and REFERENCES ==
+
* West Marine 1000 Inflatable PFDs (blue, with harness) (stearns model 1193)
          (i.e., documents to have aboard; see "reference documents" section below for other docs)
+
** Use Stearns Rearming Kit 0932 (33 gram co2)
        * Nevermore registrations (MA and Boston)
+
        * Dinghy registration  (MA)
+
        * SeaTow policy, calling card mounted
+
        * Nevermore installation/maintenance documents
+
          * engine manuals (how many?  what are their titles)
+
          * operation booklets:  (list equipment, or reference
+
                                    their sections where defined above)
+
          * miscellaneous systems (in no-order in some kind of folder)
+
        * PHRF-NE rating document
+
        * what reference material must we have? 
+
          * current Eldridge? 
+
          * pump-out station contacts
+
          * any specific charts?
+
          * some nav rules  * shipspotter lights? 
+
          * cruising services ref?
+
          * phone-numbers of Franny Charles, Sailing Pav
+
          * Insurance Co (don't need, contact Franny/_who_ for any trouble)
+
                              ("who" above is name/number of other coach(es))
+
  
== MARINE SUPPLIES and SERVICES  ==
+
[[Image:Hoseshoe_info.jpg|thumb=Hoseshoe_info_thumb.jpg|right|Jim-Bouy Horseshoe Throwable PFD]]
              (Aleida had Winthrop-oriented marine and auto stores)
+
          * [http://www.westmarine.com/webapp/wcs/stores/servlet/HomePageView?storeId=10001&langId=-1&catalogId=10001 West Marine]: Woburn Wash. St. at 128, 781-933-3290;
+
                          Dedham Allied Dr. at 128; Braintree
+
          * [http://www.cgedwards.com/Boxells/Chandlery.html Boxell's Chandlery]: South Boston, Dorchester Ave & B-Street,
+
                          Red Line Broadway stop
+
  
== REFERENCE DOCS and WEB SITES ==
+
== Horseshoe Throwable PFD ==
  
          * See [[Nevermore Documents]] for a list of ''Nevermore'' tech docs and web refs.
+
Nevermore has two Type-IV throwable horseshoe PFDs mounted on the stern rail.
 +
* [http://www.jimbuoy.com/pages/marine/horseshoe.htm Jim-Bouy Deluxe Model 1020] with built-in sea anchor.
 +
** Note that Jim-Bouy is now owned by "Cal-June"

Latest revision as of 10:46, 15 August 2011

This is an exhaustive list of Nevermore's various subsystems.

Rigging

Standing Rigging

Rig Dimensions:

  • I: 47.00' (Height of the foretriangle, measured from the highest point of the sail attachment to the sheer line at the point abeam the mast. The point of sheer line is the intersection of the hull and deck)
  • J: 16.00' (Horizontal distance from forestay attachment point to front surface of mast)
  • P: 41.50' (Maximum hoist of mainsail, measured from lower edge of the upper mast band to the upper edge of the lower mast or upper surface of fixed boom)
  • E: 12.00' (Maximum foot length of the mainsail, measured from the after edge of the mast to the inner edge of the band on the boom; Nevermore doesn't have a band, so we say to measure from mast to mainsail clew.
  • Est. Forestay Len.: 49.65'

reference: sailboatdata.com

Sails

Catalog of all sails as of 05jun10

  • Mainsail 1 (boat)
  • Mainsail 2 (missing)
  • Genoa ~160%, all-white (boat)
  • Genoa 124%, blue-trimmed (boat)
  • Working jib (100%?) (missing)
  • Storm jib (48%) (pavilion)
  • Trysail (pavilion)
  • Spinnaker (asymmetric) (boat)

Mainsail

  • Dedicated main halyard winch on starboard on mast
  • Jiffy (slab) reefing hooks on gooseneck, and dedicated reefing line winch on boom
  • 2 jiffy reefing cringles in leech; jiffy lines share the winch on boom with outhaul
  • Dutchman flaking system (Type A) model 40-3A [see Owner's Manual (PDF) or Systems Man reference]
    • uses 400-lb test monofilament line
    • 2-in dia circular disk fairleads on the sail and 1 2.5-in fairlead for the upper portion of the forward control line
    • halyard is 1/4" black line with cleat on port side of mast; NOTE: recommend that one crew lifts end of boom and another crew at mast tightens the halyard, rather than counting on the halyard to lift the boom
  • Traveller
  • Boomvang / preventer
    • as vang, block attaches to fitting at base of mast
    • as preventer in light air, block attaches to spinnaker toerail snatchblock attachment
    • for preventer in heavy air, use a dedicated line from end of boom to toerail amidhips toerail, or to bow cleat

Fore Sails

  • Large genoa: ~ 160%, all-white
  • Smaller genoa: 124% (LP = 9'10"), blue UV protection along the leech
  • Working Jib: 100% (boltrope was too large on this sail. It was taken to the sailmaker in 2009 to get a new lufftape. Has not been seen since).
  • Foresail furler:
    • Assembly & Ops manual File:Furlex 200S Furler.pdf, also see [Docs-aboard List]
    • Operation:
      • keep a little tension on furling line as sail is deployed, to minimize line overwraps in furler drum
      • keep a little tension on jibsheets while furling, to make a tight roll of sail on the forestay
        • tension on furling line is considerable for first few turns of drum. however, do not apply too much tension if furler sticks and never use winch handle to furl the jib
  • jib halyard winch: dedicated, port side of mast;
    • Operation:
      • The Owner's Instructions page 6 directs that there be at least 2 turns of WIRE halyard, preferably 4, around the winch with foresails fully hoisted; and never should genoa halyard tension be taken on the rope halyard tail
      • it follows from the above that we should not consider the deep grooving of the winch drum as being anomalous
      • it also follows that the wire-to-rope splice will be wrapped on the drum
        (which ThomS was taught is NOT desired on most boats for integrity of the splice)
  • Storm jib
  • Trysail
  • Whisker pole: none
Nevermore spinnaker.jpg

Spinnaker

  • Asymmetric (white with black perched raven)
  • Pole (telescoping aluminum) (at pavilion)
    • fitting for topping lift, but not for downhaul
    • two mast rings. each off centerline of mast maybe 30-deg to port and to stbd
    • note that we have no reason to think pole was ever used with asymmetric

Deck Hardware

Winches

Winch # Location Lewmar Part # Features Purpose
1 cockpit port 48 ST 2-speed self-tailing foresail sheet
2 cockpit stbd 48 ST 2-speed self-tailing foresail sheet
3 companionway port 16 2-speed
unusable self-tailing
mainsheet
4 companionway stbd 8 1-speed
unusable self-tailing
raise/lower centerboard
5 boom stbd 8 1-speed mainsail reefing/outhaul
6 mast port 30 2-speed foresail halyards
7 mast stbd 16 2-speed main halyard

See Sys_Descript_WINCHES for more comments on maintaining the winches.

Port Cabin Vent

Starboard Cabin Vent

Keel-Centerboard

Nevermore's Keel/Centerboard

The keel provides weight for righting moment, and also accommodates the slot for the centerboard. The centerboard is attached to the keel by a single hinge pin at the forward end of the centerboard slot. The centerboard pennant pulls the centerboard up (as opposed to pulling the centerboard down).

TODO: find weights of keel and centerboard.

Maintenance

See Owner's Instructions pages 4, 5, 5A for rigging and adjusting the centerboard pennant and tag line, and pages 14, 15, 15A for replacing the pennant.

Operation Hints:

  • Do not let the pennant run free! I.e., don't let the centerboard drop!
  • The instructions show how to place the block on the pennant so that the tag line will allow full upward position of the CB, and also allow full extension of the CB when the tag line is freed.
  • Simplistic guidelines for deploying the centerboard:
    • deploy down when beating
    • pull up when running
    • deploy down at mooring
    • keeping the centerboard down while backing improves steering control

Ship's Machinery

Power Train

Engine

Identifying info from tag on engine:

  • model: Westerbeke 50
  • horsepower: 41 HP at 3200 RPM (Note that our policy is 2000 RPM)
  • serial #: 18P/830A/0247B911
  • spec : 18360 2.1
  • date : November 1979 manufacture decoded from "0247B911" of serial number
    (block #0247 per Svc Bul #132, or of engine per #242; date from "B911" )

REFERENCES:

  • Our catalog of engine hardcover and web-based documents, including entries defining
    • Tech Manual (ENG_TM), and references to subsidiary tech info on this wiki and on the web
    • Westerbeke's Parts List (ENG_PL)
    • a link to the Parts List put on the web by an independent parts supplier
    • Westerbeke contemporary [sales brochure] (1979) (publication LP-1M 10/79)
  • Westerbeke Engine electrical system diagrams of 12-V DC circuitry,
    from Technical Manual, Pub #23156, Ed. one June 1978, which we received with Nevermore


'Misc observations' (useful in troubleshooting):

Engine instrument panel gauges (05Sep07):
Water Temp gauge
* goes off left (cool) end with sender disconnected (good)
* sender shows 360 ohm @ 100 deg, 25 ohm @ 230 deg
Oil Pressure gauge
* goes off left (0 psi) end with sender disconnected (good)
(but note: Calder p.288 says most O.P. gauges go to high reading)
* sender shows 460 ohm @ 0 psi, 44 ohm @ 50 psi, 0 ohm @ 80 psi
See Tech Letter #72 page V.4 of Engine Tech Manual
"Gauges -vs- Senders non-Interchangeability"
engine mfgr has used 4 different gauge mfgrs for WT & OP, and each
requires sender by same mfgr; diagrams are given for configs of
connections for each manufacturer of gauge.
TODO: define here which make of gauges we have (so tested above),
and (a) mention it in the 2 sets of resistance readings above,
and (b) annotate Engine Manual

Transmission

* Appears to be a "Short Profile Sailing Gear" transmission, HBW Model 10
(page S.41 of Engine Manual, by comparing it to descriptions of
about 5 different kinds of transmissions described therein,
then getting the 5, 10 or 20 size from title in |Parts List)
* Type of transmission fluid: ATF type A, or Dexron II (per Engine Manual; Dexron III o.k. (per Hansen Marine)
* fluid quantity (for Model 10): 0.6 litre

Drive Shaft, Coupler, Stuffing Box

Propeller

Prop, Cutlass, Zincs
Prop

The prop on Nevermore is fixed, 2-bladed, diameter approx 15-1/2 inch tip-to-tip.

Note: the original standard prop was 16-inch fixed two blades [per www.practical-sailor.com Apr 2009 p.14]

TODO:

  • look for a prop model number, and/or look for an info folder aboard
  • look for a cutlass bearing model number or other info aboard
  • can we measure pitch?
  • mark shaft inside the boat for vertical position of blades

Note that aboard is a datasheet for a VARIABLE prop. We think it is for a 2-bladed prop too. A brochure says "Martec low drag propeller." And a 1985 (I think) application for a racing handicap listed Nevermore as having a variable prop. we assume this IMS handicap application was associated with the 1985 Bermuda race.

Steering & Binnacle

Wheel, Drive & Quadrant Mechanism, Rudder-Post

Per Owner's manual page 8, the Tartan-37 is equipped with an Edson Radial Drive pedestal steering system.

The "Information on maintenance ... included elsewhere in this manual" can't be found [ThomS Feb08].

The "quadrant" is properly a "wheel" at the rudderhead [per Calder]; let's call it the "quadrant" unless talking to e.g. boatyard folk who know the difference; might have to say "rudderhead wheel" do distinguish it from the [steering] "wheel".

TODO: Enter model numbers herein, and see if any ref material is on web.


Emergency Tiller

See Owner's manual page 8, STEERING

The tiller handle, a straight aluminum tube, is stored in the stern lazarette for immediate use.

A bent tube, also a part of the emergency tiller, is left slid over the rudder post to accommodate the tiller handle.

The emergency tiller doesn't allow as much rudder angle as the wheel, and force on the tiller can be considerable.

Emergency steering may be easier, or at least less awkward, with the wheel removed.

The rudder can jam if something falls into the steering quadrant. In this case, neither the wheel nor the tiller will function.

Autopilot

According to the Autopilot manual page 8, a basic autopilot system consists of:

  • Control Unit (AP11)
    • located on port cockpit combing in driver's seat
  • Junction Unit (J3000X)
    • located on fuel tank bulkhead behind nav station seat
  • Drive Unit (no model # page 8, RPU80/RPU180 per diagram page 9)
    • located to port of steering quadrant in stern lazaret, attaches to underside of quadrant
  • Fluxgate Compass (RFC35) (Serial No.: 13134E02)
    • located behind port settee, just forward of nav station.
    • front of compass is facing stern so it needs offset correction of 180 degrees during system setup.
  • Rudder actuator (is this "Reversible pump RPU80 or 160" listed in the manual?
    • location: port quarter, attached to rudder quadrant
  • Rudder Feedback Unit (RF300)
    • location: aft of steering quadrant, a little stbd of centerline; attaches to top of quadrant
  • Course Detector Interface (CD135) (didn't see one; is this optional?)
  • Rate Compass (RFC35R) (didn't see one; is this optional?)
  • power feed from ship's 12V subsystem
    • switch #2 observed on vertical set of Nav station switches (we did not trace this circuit to the system (Fall '07))

STATUS:

  • Fall '07:
    • we never tried to operate it
    • saw NO current load when AUTO PILOT circuit breaker was turned ON;
    • expected to see a stand-by current, but it MAY have been too small to observe since AP11 Control Unit max current < 1/2 amp when ON and illumination fully on
  • Spring '08:
    • turning system ON at steering station Control Unit didn't seem to activate anything
    • removed actuator from rudderhead wheel because unit is frozen and steering was jammed

Bilge Pumps

Electric Bilge Pump

Nevermore Bilge Pump Circuit Schematic

Jabsco Water Puppy (Model 18660-0121).

Specifications:

Body Bronze
Impeller Neoprene p/n 6303-0001, -0003 nitrite for oil-resistence
Voltage 12 Vdc
Amp Draw 8 amp
Fuse Size 15 amp
Port Type 1/2" Internal Pipe Threads
Dimensions 3 x 4-3/4 x 6-3/8 inches (7.6 x 12.0 x 16.2 cms)
Weight 4-1/2 lb (2 kg)

More information can be found in the Jabsco Water Puppy Technical Data Sheet

This pump is mounted on the port side of the stern lazarette. A white, corregated plastic ("Bilge-flex"), 3/4" I.D. hose leads from the bilge to the pump. A white, corregated plastic, 5/8" I.D. hose leads from the pump to a through-hull port on the starboard side near the stern. Note that this is the same through-hull fitting used by the manual bilge pump.

The bilge pump is wired directly from battery #1 to the 3-way switch on the nav station breaker panel. The up position manually turns on the pump. The down position puts the pump in automatic mode. When in automatic mode, a "float switch" will turn on the pump when water level in the bilge rises. A 15-amp fuse is inline with the positive lead from battery #1. The yellow rubber fuse holder for this fuse is strapped to the wiring harness that runs directly above battery #1.

Bilge Pump Switch Operation
UP manual: pump runs continuously
CENTER off: pump never runs
DOWN automatic: pump runs when bilge water is more than 4 inches deep

The electrical float switch (which doesn't actualy float) for the bilge pump is a Jabsco 59400 series Hydro Air Bilge Switch. It is located behind the aft-most panel above the port bench in the cabin (just forward of the nav station). A black plastic air tube runs from the switch to a plastic air bell mounted in the bilge. Rising water in the bilge will increase air pressure in the tube and activate the switch.

More information can be found in the Jabsco Hydro Air Switch Operation Manual.

Manual Bilge Pump

This pump is mounted on stern lazaret to starboard of steering position. Its handle is tied to boat in stern lazaret. A second handle is aboard. Gray corrugated plastic hose, approx 1", leads from bilge to pump.

TODO: define hose to thru-hull, and position of thru-hull.

TODO: define model number, capacity, etc., of pump.


Head

Nevermore is equipped with a standard marine toilet and a plastic holding tank. It is a Jabsco Model 29120-2000 Manual Toilet. It is classified as a "Type III Marine Sanitation Device", which means that the waste is not treated, it is simply stored inside the holding tank until it can be pumped out. Waste can be pumped out dockside via the opening on deck, or overboard using the manual pump when more than 3 miles from shore.

The yellow handled seacock under the sink in the head allows seawater to be pumped into the toilet bowl. This seacock also serves as a scupper for the sink.

If the flush valve next to the hand pump is in the "flush" position (vertical), then seawater will be pumped into the bowl when the the hand pump is operated. If the flush valve is in the "pump dry" position (about 10 degrees below horizontal and to port), then no seawater will be added to the bowl during pumping.

The hand pump simultaneously pumps seawater into the bowl (if the flush valve is open) and waste out of the bowl. Waste is pumped to the holding tank. The holding tank has a volume of 17 gallons.

The holding tank has three hoses: a 2" inlet, a 2" outlet, and a vent hose. The vent hose leads to the deck. The outlet hose leads to a Y valve. One side of the Y leads to the pump out port on deck. The other side of the Y leads to the sewage out thru-hull, via an anti-siphon valve.

There is a vestigial hose remaining from the deck. This hose was used to flush the holding tank with freshwater from a dockside hose. It is no longer attached, and the deck fitting should not be used.

Maintenance:

  • periodically flush the holding tank and hoses with fresh or salt water
  • tighten pump packing nut as appropriate to reduce leakage at the handle
  • replace pump seals and gaskets every 2 years or so
  • use head conditioner during winter to reduce holding tank odors
  • ensure that hoses do not retain any sewage during boat storage

Jabsco Technical Manual: File:Jabsco 29090 29120 toilets 0406 data sheet.pdf

Ice Box

The Alder/Barbour ice box system is cooled by ice or by DC refrigerating system. There are two levels in the cooler, separated by a wood lattice. Water from the ice box drains to the bilge. The refrigeration system has two parts, a compressor (mounted in the starboard lazarette) and an evaporator (located in the ice box). The thermostat is located in the back (outboard) part of the ice box.

The ice box is mentioned in the Owners Manual page 11.

STATUS: as of 07 Mar 2010, both the compressor and the thermostat have been removed from the boat.

TODO: record volume of ice box

Compressor

Danfoss BD2,5 102N3111

Stove

File:NevermoreStove.png
Nevermore Stove Shutoff

There is an alcohol stove/oven in the galley. The master shutoff is located just to port of the sink (next to the stairway). The unit is gimbaled for use underway, and there are clamps to keep pots positioned on the stove over the burners.

See T37 Owner's Instructions pages 16-17 for operation of the stove.

Based on experiences on Aleida with the same kind of stove, a few items of these instructions should be highlighted.

  • The statement that "the gas is burned in much the same manner as in a home gas stove" is literally true, but somewhat misleading because it might imply that one turns on the gas, lights the stove, and is ready to cook. However, the steps 7, 8, 9, and part of 10 -- which comprise turning on the fuel [not yet a gas] and lighting the stove, imply a more complicated situation, and with good reason.
  • Especially step 7 -- wherein we get some alcohol into the lower part of the burner -- is important to get right. We can suggest looking in the burner with a flashlight as the valve is turned on to "watch the alcohol flowing into the little pan," to make SURE not to get too much fuel in the little cup. Maybe the "one turn" on is an excessive amount to turn the valve on, unless the stove hasn't been used for awhile. In fact, with the valve open about 1/3 to 1/2 turn, as soon as you see any alcohol appear in the pan it'll be almost too much by the time you close the valve.
  • Part of the instructions in step 8 include "if the flames are licking at the overhead, ... extinguish with water." So think about it: if you're gonna boil some water anyway, why not draw it BEFORE your first times at lighting the stove.
  • We note that step 11's order of turn-off (master shut-off valve first, then burner valve) may be different from instructions in the paperwork that came with the stove, and was not used on Aleida as far as I [ThomS] knows. However, it does give a more safe condition for the stove when it isn't being used, by purging pressure from the fuel line before turning off the master shut-off valve.

Maintenance:

  • clean stove top and oven after each use
  • Clean out any spillage under the burners if a cooking utinsil overflows, after the burners cool.
  • periodically flush and clean the alcohol tank

Fresh Water System

Page 10 of the T37 Owner's manual describes operation and maintenance of the fresh water system. The freshwater system has been modified, especially concerning filling the tanks, as mentioned later below. Nearly the entire freshwater system was replaced in August 2008.

Nevermore Freshwater Schematic

The fresh water system is supplied by 2 tanks, a 30-gallon tank on the port side, and a 60-gallon tank on the starboard side. Each tank has 2 inspection ports which are easily accessed through the lower berth/bench on either side of the main cabin.

Valves under the cabin floor connect the two tanks. Either tank can supply water to the ship's fresh-water system, or both tanks can be linked together.

There are two fill fittings on the starboard deck; the forward fill fitting fills the port tank, and the aft fitting fills the starboard tank.

The original configuration had only ONE fill fitting. Nevermore's copy of the owner's manual has been marked up to indicate how to fill both tanks (the original configuration required filling the port tank through the starboard tank.)

Note the admonition (also on page 10, in the "HOT WATER" section) that the fresh-water pump should be ON while heating water using 110-volt shore power. The water is usually warmed by the engine's fresh-water cooling water. Heating water in this way does not require the pump to remain ON. In fact, there is no control to turn heating from the engine on or off.

This rough sketch of the water system was used (2007-08) to replace all the freshwater hoses; it indicates all associated devices and parts, and indicates their interconnections.

Maintentance:

  • when underway, do not open both freshwater tank valves


Fresh Water Pump

Nevermore Water Pressure Pump

Jabsco Par-Max 3.0 (Model 31395-3000).

Specifications:

Voltage 12 Vdc
Amp Draw 5.2 amp @ 10 PSI
Fuse Size 10 amp
Flow 3.0 GPM
Ports "Snap-Fit" ports with 1/2" hose adapters
Dimensions 9 x 4.2 x 4.75 inches
Weight 4-1/2 lb (2 kg)

The water pressure pump is located just forward of the starboard tank, under the lower berth. Diaphram design allows pump to run dry without damage. Internal pressure sensor stops the pump when working pressure is acheived.

The freshwater pump was purchased and installed Summer 2008.

Maintentance:

  • do not run the pump when tanks are empty or supply valves are closed
  • drain completely in winter to avoid freezing


Fresh Water Strainer

Nevermore Fresh Water Strainer and Accumulation Tank

Jabsco Pumpgard (Model 36400-0000)

Water from one or both tanks is filtered by a steel screen strainer which is inline just before the water pump. The strainer can be cleaned by unscrewing the plastic cover from the top, removing the cylindrical screen, and rinsing it out with fresh water.

The strainer was purchased and installed Summer 2008.

Maintenance:

  • periodically clean filter if clogged


Fresh Water Accumulator

File:NevermoreFreshwaterAccumulator.jpg
Nevermore Fresh Water Accumulator

Shurflo (Model 182-200)

There is an accumulator downstream from the pump that minimizes water hammer and reduced pump cycling.

The accumulator was purchased and installed Summer 2008.

Specifications:

Serial Number 719898
Pressure 30 psi
Manufacture Date July 2008


Water Heater

File:NevermoreWaterHeater.jpg
Nevermore Fresh Water Heater

There is a water heater located beneath the cockpit floor in the center of the boat. Water is heated by engine coolant and/or 100V AC.

The water heater was installed by (barely) fitting it through the engine access panels on the port side of the engine, via the navigation berth. It will not fit through the starboard lazarette opening.

This unit was purchased and installed Spring 2008.

Raritan 1700 12-gallon, 120V heater, Model #171211

Specifications:

Electrical Recovery Rate 13 gallons (49.2 liters) per hour
Maximum Operating Pressure Tank: rated at 150 psi (1034kPa)
Pressure Valve: 50 psi (345kPa)
Current Draw 10 amps (120V AC)
Circuit Breaker 15 amps
Thermostat Adjustable; Factory Set to 120°F (49°C)
Anode Magnesium
Dimensions  ?

Raritan Water Heater Manual

Maintenance:

  • the magnesium anode should be checked once per year; see more info in Anti-Electrolysis section

Ship's Electrical Subsystems

The 12-volt DC wiring circuits and the 110-volt AC circuits are functionally and electrically isolated from one another, except for the 12-volt battery charger which is powered by 110-volt AC shore power. DC-to-AC ground isolation must be performed within the charger.

The Tartan 37 wiring diagram provided in the Owner's Instructions can be used as a general guide to Nevermore wiring. However, this Oct 1976 drawing is different from the 1980 as-built configuration as we deduce it, as discussed in comments to the wiring diagram.

The as-received (2007) configuration of wiring will be discussed in sections for 12-V DC and the subsection battery charger, and in section 120-V AC below.


12-Volt DC

Switch Panel at Nav Station

Meters, Bilge Pump Switch and Main Switch Panel

The switch panel above the nav table is organized into groups of controls including (from left to right):

  1. Meters for battery voltage and current (analog)
  2. Electric Bilge Pump Switch (switch #01)
  3. Main Switch Sub-Panel - two horizontal rows of 6 switches or switch/breaker combination
    1. top row has 6 switch/breaker devices (switches #11 - 16)
      note that switch #11 is a "master" for all other horizontal row switches
    2. bottom row has 6 switch/breaker devices (switches #21 - 26)
  4. Secondary Vertical Switch Sub-Panel - 7 switch/breaker devices (switches #31 - 37
    [shown on fiche and photo below]
  5. Meter for battery voltage (digital) - voltage range unknown to this editor
    [not shown on fiche or photo to right or below]

Meters (volts and amps)

Voltmeter:

  • range 0 - 25 VDC
  • measures voltage into the switch panel from any of the batteries selected by the main battery switch, i.e. shows the voltage of battery #1 or #2 or both batteries in parallel
  • the analog voltmeter is mirrored by the digital voltmeter to the right of the vertical switch sub-panel described below
  • voltmeter quirk: it appears to read high by approx 1.4 or 1.5 volts.

The zero-point for the meter should be adjusted to read battery voltages correctly therefore the zero-point will be off-scale.
Note: a more accurate (digital) voltmeter has been added to the right side of the switch panel

Ammeter:

  • range 0 - 50 A
  • reads all current going to all the switches on the switch panel, as provided by the main batteries or the engine generator
  • does not read the current going to the "unidentified system" (see "thick" white wire" below) which exits the control panel box after being connected to the battery/alternator voltage source within the control panel
  • does not read
    • any usage by the engine; it especially does not indicate battery charging, which is shown by the ammeter on the engine control panel;
      note that the engine ammerter ONLY shows battery charging current, so does NOT show any "discharge" current to the ship's systems (like a car ammeter would.)
    • any current directed back OUT of the switch box by the approx #06-gauge white wire connected to the INPUT red terminal of the ammeter from the battery switch; this is a subsystem we haven't identified.
      TODO: trace the white "thick" wire from the ammeter and find the unknown ship's system.


Electric Bilge Pump Switch

  • OFF, AUTOMATIC, or MANUAL operation of the single bilge pump.
  • Voltage is ALWAYS on to this switch, even when main rotary switches are OFF.
  • It is always connected to power from Battery #1, through an inline fuse located in the wiring harness above the battery. Removing the fuse removes voltage from the main panel's bilge-pump circuits.
  • See Electric Bilge Pump

A note on terminology: The terms "bilge" and "sump" are synonymous on Nevermore; Tartan's original "sump" was a separate catch-basin for ice box and shower water, while "bilge" was used normally. As far as we know (Sep07), the "sump" isn't used any more, and we use the 3-way switch to provide

  • TODO: mark up T37 Owner Manual page 11 to NOT talk about the "sump".
  • TODO: check whether the refigerator (ice box) still drains water into any kind of sump.


Main Switch Sub-Panel (horizontal switches)

  • Twelve combination switches/circuit-breakers arranged in two horizontal rows (switches #11-16 and 21-26).
  • Battery voltage to this sub-panel's switches is OFF unless battery power is ON on one (or more) main rotary battery switch under the nav-table seat.
  • No voltage is applied to the remainder of the 11 horizontal-row switches unless the upper-left-most switch of this sub-panel (named "MAIN") is on.


Vertical Switch Panel

Vertical Switch Sub-Panel at Nav Station (switches #31-37)

Note that the horizontal sub-panel's "main" breaker/switch does NOT control power to this sub-panel; it is not separately fused.

Nav Instruments Sub-Panel

Nav Instruments Sub-Panel
Nav Instruments Sub-Panel

This instrument control subpanel came with the boat in 2007, but is completely removed in 2010. [Its "fiche" is shown on the right, and the panel is mentioned herein because it may be referenced in the operator info for some nav instruments.




Voltmeter

A digital voltmeter to the right of the vertical switch row displays the main batteries' voltage which is driving all the breaker/switch circuits.

Batteries

Battery 1
Battery 2
Battery Switches


Batteries #1 and #2

  • Batteries #1 & #2 controlled by top main rotary switch.
  • They are "mixed use" (starting and deep discharge) batteries of the same type
  • They are located below nav station seat: #2 is fwd, #1 aft
  • Model: Powermaster DC-27P, flooded, 750 MCA, 200 min reserve



Rotary Battery Switches

  • The two rotary battery switches are Guest 2300A, 360-amp, 600-amp momentary.
  • Only the top switch is in use. Do not use the bottom switch.
  • Both have alternator field disconnect (AFD) but they are not wired, hence it is very important that at least ONE battery be selected ON at all times while the engine is running.

The AFD (alternator field disconnect) contacts on the main switch are not wired to the alternator regulator to inhibit the alternator from producing current if the main switch is turned OFF. Nor is there an alternator protector (West Marine catalog index term) to prevent over-voltage from blowing the alternator's diodes when both batteries are turned "OFF" while running the engine (but we believe Fall 2009) that WM's device is not a good solution to protect the alternator.)


Navigation Lights

Tricolor, Anchor, Strobe

Tri-Color/Anchor/Strobe

  • Model: Aquasignal Series 40: tricolor / anchor / strobe, quicfits (Model # 40806)
  • "Quicfits" connector means that the unit can be easily unclipped from the top of the mast by sqeezing the black tabs at the bottom of the unit and pulling the whole assembly up.
  • Bulbs:
    • tricolor: 12V, 25W, 15D bayonet base (Aquasignal Part# 90002)
    • anchor: 12V, 10W, 15D bayonet base (Aquasignal Part# 90005)
    • strobe: 12/24V, 8W, Xenon Strobe (Aquasignal Part# unknown - maybe 90009)
  • Visibility (from Aquasignal website):
    • tricolor: 2nm
    • anchor: 2nm
    • strobe: 3nm
  • Aquasignal Website


Dissassembled Steaming / Foredeck Light Assembly

Steaming/Foredeck Light

Make and model is unknown. Similar models use 10W bulbs for steaming light and 20W flood bulbs for foredeck illuminaton.

  • TODO: determine make and model
  • TODO: determine bulb types


Sidelights

The sidelight fittings have red and green lenses. They use a double-contact bayonet-base bulb. Base-diameter is 19/32", and bulb is 1-3/8" long. Nevermore's sidelights are required to have 1 Candlepower (cp) of luminous intensity.

Bulbs that came with Nevermore are 12v, 3W, 4.5cp, such as Seadog Part# 441032-1.

As of August 2009, two spare bulbs were aboard, Ancor Part# 520090: 12v, 7.5W, 6cp.


Sternlight

  • TODO: determine bulb type

120-V AC Battery Charger

Xantrex Truecharge 10TB Multistage Battery Charger.

This charger uses microprocessor-controlled three-stage charging:

  • Bulk: Replaces 70-80% of the battery’s state of charge at the fastest possible rate.
  • Absorption: Replenishes the remaining 20-30% of charge, bringing the battery to a full charge at a slow, safe rate.
  • Float: Voltage is reduced and held constant in order to prevent damage and keep batteries at a full charge.

Specifications:

Output current 10 A @ 14.5 V nominal
Output voltage (charge) 14.2 - 14.4 VDC
Output voltage (float) 13.5 - 13.8 VDC
Input voltage 90-135 VAC, 50/60 Hz)
Number of battery banks 2
Configurable battery settings Sealed (Gel & AGM) / Flooded
Recommended battery size 25 Ah to 100 Ah
Dimensions (H x W x L) 2.75 x 6.7 x 15.1 inches
Weight 3 lb
AC Connector 3-prong 15A household plug
DC Connectors Two 2-pin molex connectors

Documentation on this charger:

Note: This charger is not yet installed. See the Upgrade 120v Electrical System task for more details.

The previous battery charger was Battery Charger Raritan R3012-3. It was removed from the boat in July, 2008.

120-volt AC

120-volt AC power is supplied to the ship via a standard male twist-lock shore power connector (NEMA type L5-30), mounted on the exterior of the port-side cockpit coaming by the stern.

  • Note: The shore power is the aft-most of 2 connectors. The other connector was for "phone" and is completely disconnected.
Nevermore 110V AC Schematic

Two switches/breakers are mounted on the aft side of the "Emergency" supplies cabinet next to the nav station. The Tartan documentation lists these as 20-amp breakers, although no amperage is designated on the actual breakers.

The left breaker is labeled "110 V AC" and supplies power to standard household AC receptacles (NEMA type 5-15). One pair of receptacles is above the galley sink, and another pair of receptacles on the aft side of the sink cabinet in the head.

The right breaker is labeled "WATER SYSTEM" and supplies power to the water heater. The power cable to the water heater is not connected (as of Nov 21 2008). The "110 V AC" breaker does not need to be switched on for the water heater to work. However, the Owner's Instructions pp. 10-11 demands that -- when the water heater 110V breaker is ON -- the freshwater pump must also be left ON.

All 120v cables terminate in a round plastic junction box located on the port side, just forward of the nav station, in a cabinet where life jackets are stowed.

  • Note: The ground connectors of all receptacles and cables are all connected together but none are connected to the DC grounding/bonding system of the boat.

The Tartan 37 wiring diagram provided in the Owner's Instructions Section V presents the 120V-AC circuitry on Nevermore as MIT received her, except that the battery charger isn't shown. (Remember that the 12V-DC circuitry on this schematic can only be a general guide to some circuit configurations.) Note that this diagram explicitly states that "shore power is totally independent from ship's ground;" i.e., it is unlikely any galvanic isolator or isolation transformer was removed from the boat like one might think.

The diagram below shows the 120V-AC configuration after the battery charger that came with Nevermore was removed.

Miscellaneous notes:

  • Two shore power cords are aboard, both with 30A (120-volt) locking connectors. Each is probably 25 foot length or more.
  • Three or four short converter cables convert from male "marine" locking connector (on dock) to 3-pin "household" female; "household" male to "marine" female to the boat; don't remember the 2 others, probably e.g. 120-volt 50-amp locking male to 20/30-amp and/or 1 leg of 240-volt locking male to 20/30-amp locking female.

TODO:

  • define and implement AC -vs- DC grounding circuit and circuit breakers to
    • provide isolation of AC & DC grounds to preclude galvanic action on ships parts
    • provide safety grounding and circuit-breakers to prevent crew electrocution or fires for a mis-wired AC feed
  • check the config of the 2 short converter cords Thom can't remember what are (see above).
  • measure length of the two long cords.
  • define steps for polarity checking of the shore power source: for example, something like:
    • first choose shore power adaptor to get to 30-amp shore-power receptacle (if required);
    • use shore-power -to- flat-pin ("household") connector to then use ground-test lights unit to check the dock's configuration; (use boat end of shore-power cable if dock power is 30-amp connector)
    • connect shore-power cable to boat;
    • (can also) use ground-test lights unit in ship's flat-pin receptacles.


Anti-Electrolysis

See also discusssion of Electrolysis (AKA "galvanic corrosion" and "stray-current corrosion".)

Grounding/Bonding System

A copper "backbone" grounding wire (#xx gauge) has been installed low in the boat, running from the bow, above the bilge, thence toward the stern. Appropriate electrical systems and metallic parts are attached to the grounding by clamps positioned on the cable and near the parts.

Items that are connected to the "backbone" grounding wire:

  • terminal block with 12-volt grounding of
    • engine
    • battery "-" returns
  • forestay
  • backstay
  • shrouds

Zinc Guppy

Cable should be cleated on a stern cleat, threaded through ship's wheel, and clipped to backstay. Keep the joint between the cable and the guppy about 1 inch above the water in order to minimize cable/guppy corrosion (the cable corroded at this point and the guppy drowned in the summer of 2008). As of 2007, stern pulpit and lifelines are not grounded.

2 Engine zincs

Zincs in Engine

There are two pencil-zincs protecting the engine; one is in the heat exchanger, and one is in the oil cooler.

See pp.220-221 Westerbeke Parts List, item 33, #11885

  • pencil-zinc in heat exchanger item 23
  • pencil-zinc in lube oil cooler item 32

Engine Parts List (ENG_PL) Parts List (or [web version]) indicates one part number for both zincs. However, the two are not the same size. The OC's zinc size (both diamater of screw threads and of zinc) that West Marine sells is too long. The photos page shows the OC zinc against a ruler which shows a workable pencil length, namely 1.6 inches from end of screw threads.

The Engine Tech Manual (ENG_TM) mentions something like "zinc in heat exchanger" (p.20) but doesn't mention one in oil cooler.

Maintenance History

2 prop-shaft zincs

Zinc on Prop-Shaft

P1090819-zincs-2007-144p6q shows the prop-shaft zincs Fall 2007, printed large enough to show their inhabitants and erosion of the zinc a bit.

Maintenance History

  • two new zincs were installed spring 2008
  • two new zincs were installed may 2010

Anode in Water Heater

There is a magnesium anode in the water heater. [See water heater section.] This anode is in the engine fresh cooling water circuit; a zinc anode is NOT applicable. Anodes can be ordered from Raritan; the manual says anode part number is 1790010 for our 12-gallon tank.

TODO: Locate the anode on the unit and document it

Lightning Dissipation

Nevermore has NO specific mechanisms for lightning dissipation.


Electronics

Fathometer

Model: Datamarine SL200DL

Serial No.: 012726

Depth Transducer:

  • Model: Airmar B17 "Retractable Low Profile"
  • Frequency: 200kHz
  • Part No. (on cable tag): 31-241-3-01
  • Purchased new: May 2008

Powered on by "NAV INST" circuit breaker on Nav Station Switch Panel 1. "MAIN" breaker switch must be on.

Tested on Aug 11, 2008. Depth sounder reads 25 feet in 28 feet of water.


Knotmeter

Model: Datamarine DCS100

This instrument is missing. It was last seen Fall 2007.

The speed transducer is in the posession of Ted Young.

The "dummy plug" core is in place in the boat.


Windmeter

Model: Datamarine LX360

Serial No.: 012128


GPS - Fixed Mount

Model: Garmin GPSMAP 276C

Software Revision: 5.20 (current as of Jun 9, 2008)

Specifications:

Unit dimensions: WxHxD 5.7" x 3.2" x 1.9" (14.5 x 8.1 x 4.8 cm)
Display size: WxH 3.0" x 2.2" (7.6 x 5.6 cm)
Display resolution 480 x 320 pixels
Display type 256-color TFT
Weight 13.6 oz (385 g)
Battery rechargeable internal lithium-ion
Battery life up to 15 hours
Waterproof yes (IPX7)
Antenna detachable 50-ohm BNC
NMEA input/output NMEA 0183
Basemap yes
Built-in memory none (cannot load maps to internal memory)
Accepts data cards Garmin data cards
Waypoints 3000
Routes 50
Track log 10,000 points

Features:

  • Garmin sonar compatible: yes
  • Supports DSC (displays position data from DSC capable VHF radio): yes
  • Audible alarms: yes
  • Tide tables: yes
  • Hunt/fish calendar: yes
  • Sun and moon information: yes
  • Automatic routing (turn by turn routing on roads): yes
  • Headphone jack/audio line-out: yes

Garmin Chart Cards:

  • Bluechart: Cape Cod: Model US003R (Jun 2007)
Gloucester through New London, including Narragansett Bay, Block Island, Martha's Vineyard, Nantucket Island, the entire Cape, and includes general coverage Georges Bank
  • Bluechart: South Maine: Model US002R (< 2006)
Penobscot Bay through Gloucester, including Casco Bay and Cape Ann

Documentation:

GPS - Handheld

Manufacturer: Magellan

Location: drawer under nav station


RADAR

  • Display: Raytheon R20XX display unit (mounted to the left of the nav station)
  • Antenna: Raytheon R20XX raydome antenna (mounted on the mast)

Status (May 23, 2008) System has been tested "on the bench" and appears to function correctly. See full status report

TODO:

RADAR detector

C.A.R.D. (Collision Avoidance Radar Detector)

  • Manufacturer: Survival Safety Eng., Inc.
  • Model No.: 060
  • Serial No.: 9140470604

Detects radar signals from other boats and sounds alarm and indicates octant of bearing to the ship.

Not installed as of June 9, 2008


VHF Radio - Fixed Mount

Tranceiver:

Model unknown

Coax Cable:

  • 16(19X29) stranded tinned-Cu center conductor
  • Foam dielectric
  • Type IIA white marine jacket
  • Nominal Impedance 50 Ohm
  • Velocity of propagation 78%
  • Outer diameter .242"
  • 98% tinned Cu braid.
  • installed new cable in mast: May 2008

VHF Antenna:

  • Manufacturer: Digital Antenna
  • Model: 200 Series: 222-VW
  • 3-foot stainless steel antenna mast
  • Quick antenna mast disconnect
  • Connector: UHF female (SO239)
  • Impedance: 50 ohms
  • Max Power: 100 watts
  • 3dB gain
  • VSWR: < 1.2:1 @ 156.8 MHz
  • Ordered new: May 2008


VHF Radio - Hand-held

Model: Icom VHF Marine Tranceiver IC-M34

  • Serial No.: 0115406

Features:

  • Submersible (1m depth for 30 min.)
  • Dual/Tri-watch functions
  • Weather channel reception
  • Auto Scan function

Charger: Icom Desktop Charger BC-173

Specifications:

Transmit Frequencies 156.025 - 157.425 MHz
Receive Frequencies 156.050 - 163.275 MHz
Usable channels INT, USA, CAN, WX channels
Type of emission 16K0G3E (FM)
Transmit Current (at 5W output) 1.5A
Receive Current (at AF max.) 200mA
Antenna Impedance 50 ohms (SMA)
Dimensions (WxHxD) 2-7/16" x 3-13/16" x 1-17/32" (62 x 97 x 39 mm)
Weight 10.8oz (305g)
RF output power (Hi/Low) 5W, 1W (2W w/ alkaline batteries)
Audio output power 0.35 W


Safety Gear

Inflatable PFD w/o Harness

PFD's

  • West Marine Inflatable PFDs (red, without harness) (stearns model 1131)
    • Use Stearns Rearming Kit 0905 or 0906 (halkey-roberts inflator 840, 25 gram co2, 3/8")
Inflatable PFD w/ Harness
  • West Marine 1000 Inflatable PFDs (blue, with harness) (stearns model 1193)
    • Use Stearns Rearming Kit 0932 (33 gram co2)
Jim-Bouy Horseshoe Throwable PFD

Horseshoe Throwable PFD

Nevermore has two Type-IV throwable horseshoe PFDs mounted on the stern rail.